KORLOY MGMN300-M PC9030 Indexable Grooving & Parting Inserts | PVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN300-M PC9030 0.118 inch Metric Grooving Tooling

$71.90 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

american expressmasterpaypalvisaapple paygoogle payshopify pay
Description

KORLOY MGMN300-M PC9030 Indexable Grooving & Parting Inserts (10pcs/box)

High-Performance PVD Coated Double-Ended Carbide Inserts Featuring M-Type Chipbreaker for CNC Lathe Stainless Steel & Alloy Grooving & Parting

1. Product Overview: Which insert is best for high-reliability stainless steel and alloy grooving and parting-off?

Which indexable double-ended grooving insert offers exceptional edge toughness, thermal shock resistance, and reliable chip control when performing parting-off or 3.0mm wide grooving on CNC turning centers machining austenitic stainless steels, heat-resistant alloys, and carbon steels? Backed by industrial metalworking standards and empirical tooling data, the KORLOY MGMN300-M PC9030 (equivalent metric 3.0mm / imperial 0.118 inch width) is engineered specifically for stainless steel turning, external grooving, and parting applications requiring high chemical stability and consistent wear resistance. It incorporates the premium PC9030 grade—a specialized PVD nano-structured multi-layer coated carbide substrate designed to resist built-up edge (BUE) and thermal cracking. Coupled with its optimized M-type chipbreaker geometry (-M), it ensures reliable chip evacuation and low cutting resistance.

2. Product Core Advantages (Key Features)

  • PC9030 Advanced PVD Grade: Features a high-toughness carbide substrate combined with a specialized nano-PVD coating designed to resist adhesive wear and thermal shock during stainless steel cutting.
  • M-Type Chipbreaker Geometry (-M): Engineered with a medium-duty groove form that promotes clean chip curling, reducing cutting forces and preventing stringy chip entanglement.
  • Double-Ended Economy (MGMN): Dual cutting edges double the utility per insert, delivering maximum cost efficiency for production turning environments.
  • Secure Clamping Stability: Designed for precise seating in standard tool blocks to eliminate micro-vibrations and chatter during deep parting passes.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Double-Ended Grooving MGMN Double-Ended Grooving
Cutting Width (W) 3.0 mm 0.118 inch
Chipbreaker Style -M (Medium Machining) -M (Medium Machining)
Recommended Feed (f) - Grooving 0.04 - 0.10 mm/rev 0.0016 - 0.0039 in/rev
Recommended Feed (f) - Parting 0.02 - 0.06 mm/rev 0.0008 - 0.0024 in/rev
Cutting Speed (Vc) - Stainless Steel 100 - 200 m/min 330 - 655 SFM

Model Nomenclature Breakdown: MGMN300-M PC9030

MGMN
Double-ended grooving
300
3.0mm cutting width
-M
Medium chipbreaker
PC9030
PVD Coated Grade

Looking for precision external grooving toolholders or modular blocks designed for secure MGMN 300 insert clamping?

Explore Compatible External Grooving Tool Holders & Parting Blocks

4. Product Application Scenarios

Ideal for high-efficiency CNC turning operations involving external grooving, face profiling, bar stock cutoff, and turning across austenitic stainless steels, alloy steels, and heat-resistant superalloys.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Designed for standard MGMN external grooving toolholders and modular parting blades matching 3.0mm pocket sizes.
  • Machine Platforms: Compatible with all standard CNC turning lathes, CNC Swiss-type machines, and automatic bar feeders.
  • Coolant Systems: Highly recommended to operate with high-pressure water-soluble flood coolants to flush chips and prevent thermal distortion in stainless steels.

6. Grade Comparison & Workpiece Material Matrix

Understanding how grade PC9030 performs across different ISO material groups helps operators maximize tool longevity.

ISO Material Group Workpiece Description KORLOY PC9030 Performance Equivalent Industry Grades
M Group (Stainless Steel) Austenitic Stainless Steel (304, 316, 316L) Superior resistance to built-up edge and chemical wear during stainless grooving and parting. Sandvik GC1125 / Kennametal KC5010
P Group (Steel) Carbon Steel, Alloy Steel (C45, 42CrMo4) Excellent fracture toughness and stable wear resistance for general alloy steel turning. Iscar IC908 / Seco SP4010

7. Why Choose Us

100% Genuine Certification

We provide factory-authenticated KORLOY tooling solutions, ensuring uncompromised metallurgical strength and predictable tool life.

Technical Support & Guidance

Supported by professional engineering databases, we help optimize feed rates, spindle speeds, and tool parameters for your shop floor.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: Why choose the PC9030 grade for stainless steel grooving applications?

A: PC9030 combines a tough carbide substrate with a specialized nano-PVD coating that minimizes chemical affinity with stainless steel, preventing built-up edge and edge chipping.

Q: How does the -M chipbreaker improve machining stability?

A: The -M geometry controls chip flow effectively across regular feed rates, preventing stringy chips from wrapping around the workpiece.

Q: How many pieces come in each standard packaging box?

A: Each factory container includes 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Edge Chipping at Parting Center: Decrease feed rate by 20-30% as the tool approaches the center line to reduce breakthrough shock.
  • Built-Up Edge (BUE): Ensure coolant flow is robust and directed precisely at the cutting interface to combat stainless steel work-hardening.
  • Poor Chip Evacuation: Check insert pocket integrity and verify that fluid concentration is adequate for 3.0mm groove clearance.

Authoritative Reference: Compiled in accordance with ISO turning standards and industrial metalworking empirical data.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.