Korloy MGMN400-04-R PC5300 4mm R0.4 Right-Hand Universal Tough Profiling Insert (10pcs)

$84.55 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

The Original Korloy MGMN400-04-R PC5300 is a high-strength 4.0mm Right-Hand Profiling and Grooving Insert. Engineered for tough machining environments, this insert features the renowned PC5300 universal PVD coating, making it a powerhouse for Stainless Steel (M), Carbon Steel (P), and Heat-Resistant Alloys (S). The reinforced 0.4mm corner radius (R0.4) provides the extra edge security needed for higher feed rates and more aggressive side-turning (profiling) in large-diameter workpieces.

Maximum Stability for Heavy Cuts: The MGMN400-04-R is the "Heavy Duty" version of our 4.0mm profiling series. The R0.4 radius redistributes cutting pressure across a wider surface, significantly reducing the risk of edge chipping when machining scaly materials or performing interrupted cuts in stainless steel.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code MGMN400-04-R
Insert Width / Radius 4.0 mm / R0.4
Direction Right-Hand (-R)
Grade PC5300 (Universal High-Toughness PVD)

Core Performance Benefits:

  • Reinforced Corner Geometry: The R0.4 radius allows for up to 30% higher feed rates compared to the R0.2 model without sacrificing edge life.
  • PVD Multi-Layer Technology: High-Al TiAlN coating provides an excellent thermal barrier and prevents built-up edge (BUE) in gummy materials.
  • Universal Compatibility: One insert for multiple material groups, reducing inventory costs and setup times.
  • Superior Vibration Resistance: Designed to maintain a stable cut even at high depths of cut (DOC) during lateral turning.

Recommended Cutting Parameters:

Workpiece Material Cutting Speed (Vc) Feed Rate (f)
Stainless Steel (316/304) 70 - 130 m/min 0.08 - 0.18 mm/rev
Alloy Steel (42CrMo) 90 - 170 m/min 0.10 - 0.22 mm/rev
Ductile Iron (FCD) 80 - 160 m/min 0.12 - 0.25 mm/rev

Compatible Tool Holders:

Precision fit for all standard 4.0mm seat Right-Hand systems:

Tech Tip: Choosing the Right 4mm Radius

Optimizing your 4.0mm PC5300 insert selection for better efficiency:

R0.4 Radius (This Model)

The Productivity Master. Best for semi-finishing and roughing where you need to move fast. It is more durable during interrupted cuts and handles heavy alloy steel better.

R0.2 Radius

The Detail Master. Best for final finishing and sharp corner profiling. It generates lower cutting forces but is more susceptible to chipping at high feeds.

Machinist's Pro Advice: For MGMN400-04-R PC5300, ensure your coolant is directed at both the flank and the top face. This model thrives when the larger radius is allowed to "bite" into the material—if your feed is too low, you may experience work-hardening in stainless steel.

Packaging: 10 pieces per box.

Korloy MGMN400-04-R price, 4mm reinforced profiling insert for stainless, PC5300 vs NC3030 for 4.0mm grooving, high feed 4.0mm profiling insert, MGMN400-04-R cutting parameters

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.