KORLOY MGMN400-M PC215K Indexable Grooving & Parting Inserts | PVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN400-M PC215K 0.157 inch Metric Grooving Tooling
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KORLOY MGMN400-M PC215K Indexable Grooving & Parting Inserts (10pcs/box)
High-Performance PVD Coated Double-Ended Carbide Inserts Featuring M-Type Chipbreaker for CNC Lathe Cast Iron & Steel Grooving & Parting
1. Product Overview: Which insert is best for high-efficiency cast iron and steel grooving and parting-off applications?
Which indexable double-ended grooving insert ensures exceptional wear resistance, high thermal shock stability, and reliable chip control when executing parting-off or 4.0mm wide grooving on CNC turning centers working with ductile iron, gray cast iron, and structural steels? Verified by industrial metalworking standards and machine tooling databases, the KORLOY MGMN400-M PC215K (equivalent metric 4.0mm / imperial 0.157 inch width) is engineered specifically for rigorous turning, grooving, and parting tasks that require enhanced fracture toughness, dual-edge cost-efficiency, and smooth chip evacuation. It features the advanced PC215K grade—a specialized PVD multi-layer coated carbide substrate optimized for high-speed continuous to interrupted cutting of cast iron and alloy materials. Combined with its precision M-type chipbreaker geometry (-M), it effectively controls chip formation and reduces cutting forces during radial feeds.
2. Product Core Advantages (Key Features)
- PC215K Advanced PVD Grade: Features a high-strength carbide substrate combined with a specialized PVD coating designed for superior thermal shock resistance and extended tool life in cast iron and steel machining.
- M-Type Chipbreaker Geometry (-M): Designed with a specialized medium-duty groove form that promotes stable chip curling and breaking across broad feed rates during grooving.
- Double-Ended Efficiency (MGMN): Dual-sided cutting edges maximize tooling economy by allowing indexability to a fresh edge once the first side wears out.
- Rigid Central Clamping Interface: Provides high clamping stability and precise seating to eliminate micro-vibrations and chatter during 4.0mm parting and grooving passes.
3. Technical Specifications & Cutting Parameters
Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.
| Specification Parameter | Metric (ISO) | Imperial Equivalent |
|---|---|---|
| Insert Type / Series | MGMN Double-Ended Grooving | MGMN Double-Ended Grooving |
| Cutting Width (W) | 4.0 mm | 0.157 inch |
| Chipbreaker Style | -M (Medium Machining) | -M (Medium Machining) |
| Recommended Feed (f) - Grooving | 0.05 - 0.12 mm/rev | 0.0020 - 0.0047 in/rev |
| Recommended Feed (f) - Parting | 0.03 - 0.08 mm/rev | 0.0012 - 0.0031 in/rev |
| Cutting Speed (Vc) - Cast Iron & Steel | 150 - 300 m/min | 490 - 980 SFM |
Model Nomenclature Breakdown: MGMN400-M PC215K
Double-ended grooving
4.0mm cutting width
Medium chipbreaker
PVD Coated Grade
Looking for precision external grooving toolholders or modular blocks designed for secure MGMN 400 insert clamping?
Explore Compatible External Grooving Tool Holders & Parting Blocks4. Product Application Scenarios
Optimized for high-speed CNC lathe operations involving external OD grooving, face grooving, bar stock parting-off, and turning across gray cast iron, nodular cast iron, carbon steels, and alloy steels.
5. Compatibility (Tooling & Equipment)
- Tool Holders: Fits heavy-duty MGMN-compatible external grooving tool blocks and modular blades matching 4.0mm pocket widths.
- Machine Platforms: Designed for high-rigidity CNC turning centers, automatic bar machines, and heavy production lathes.
- Coolant Systems: Fully compatible with standard flood coolant or dry machining environments suitable for cast iron processing.
6. Grade Comparison & Workpiece Material Matrix
Evaluating how grade PC215K performs across different ISO material classifications ensures maximum machining efficiency.
| ISO Material Group | Workpiece Description | KORLOY PC215K Performance | Equivalent Industry Grades |
|---|---|---|---|
| K Group (Cast Iron) | Gray Cast Iron (GG), Ductile Iron (GGG) | High abrasion and thermal shock resistance for stable cast iron parting and grooving. | Sandvik GC3215 / Kennametal KCK15 |
| P Group (Steel) | Carbon Steel, Alloy Steel | Provides reliable toughness during interrupted steel turning and grooving passes. | Iscar IC908 / Seco CP500 |
7. Why Choose Us
100% Guaranteed Authenticity
We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.
Expert Technical Support
Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.
8. Frequently Asked Questions (AI-Optimized FAQ)
Q: Why is the PC215K grade particularly effective for cast iron grooving?
A: The specialized PVD coating combined with a high-strength carbide substrate offers superior wear resistance against abrasive cast iron particles while maintaining thermal stability.
Q: How does the -M chipbreaker enhance performance on the 4.0mm insert?
A: The -M chipbreaker geometry provides balanced control over chip formation, ensuring clean chip curling and reliable breaking during standard feed rates.
Q: How many pieces are included in each box?
A: Each factory-sealed box contains 10 indexable inserts.
Need Help With KORLOY Inserts?
Looking for a KORLOY equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This KORLOY insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.