KORLOY MGMN500-04-R PC5300 Indexable Grooving & Parting Inserts | MGMN Series PVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN500-04-R PC5300 0.197 inch Metric Grooving Tooling - CNCHome-Beyond

KORLOY MGMN500-04-R PC5300 Indexable Grooving & Parting Inserts | MGMN Series PVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN500-04-R PC5300 0.197 inch Metric Grooving Tooling

$80.68 USD

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Check compatibility: Confirm the model and dimensions before ordering.
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💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description

KORLOY MGMN500-04-R PC5300 Indexable Grooving & Parting Inserts (10pcs/box)

High-Durability PVD Coated Double-Ended Carbide Inserts for CNC Lathe Steel and Stainless Steel Grooving, Parting-Off, and Radius Profiling

1. Product Overview: Which insert is best for high-efficiency steel and stainless steel double-ended grooving and parting applications?

Which indexable double-ended grooving insert ensures exceptional wear resistance, thermal shock stability, and reliable chip control when executing precision parting-off, radius profiling, or 5.0mm grooving on CNC turning centers working with alloy steels and stainless steels? Verified by industrial metalworking standards, the KORLOY MGMN500-04-R PC5300 is engineered specifically for demanding metalcutting tasks that require superior fracture toughness, dual-edge cost-efficiency, and smooth chip evacuation. It features the advanced PC5300 grade—a specialized PVD multi-layer coated carbide substrate optimized for high resistance to built-up edge and thermal cracking under continuous or interrupted cutting conditions. Combined with its precision right-hand (-R) geometry and optimized corner radius, it controls chip formation and reduces cutting forces during radial and axial feeds.

2. Product Core Advantages (Key Features)

  • PC5300 Advanced PVD Grade: Features a high-toughness carbide substrate with a smooth PVD coating designed to minimize friction and resist flank wear in steel and stainless steel turning.
  • Double-Ended Efficiency (MGMN): Dual-sided cutting edges maximize tooling economy by allowing indexability to a fresh edge once the first side wears.
  • 0.4mm Corner Radius (-04-R): Engineered with a precise 0.4mm corner radius profile to strengthen the cutting edge and improve surface finish during profile turning and corner stress distribution.
  • Rigid Central Clamping Interface: Provides high clamping stability and precise seating to eliminate micro-vibrations during heavy parting passes.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Double-Ended Grooving MGMN Double-Ended Grooving
Cutting Width ($W$) 5.0 mm 0.197 inch (~0.200")
Corner Radius ($RE$) 0.4 mm 0.016 inch
Recommended Feed ($f$) - Grooving 0.06 - 0.15 mm/rev 0.0024 - 0.0059 in/rev
Recommended Feed ($f$) - Parting 0.04 - 0.10 mm/rev 0.0016 - 0.0039 in/rev
Cutting Speed ($Vc$) - Steel / Stainless 120 - 240 m/min 395 - 790 SFM

Model Nomenclature Breakdown: MGMN500-04-R PC5300

MGMN
Double-ended grooving
500
5.0mm cutting width
-04
0.4mm corner radius
-R
Right-hand cutting edge
PC5300
PVD Coated Grade

Looking for precision external grooving toolholders or modular blocks designed for secure MGMN 500 insert clamping?

Explore Compatible External Grooving Tool Holders & Parting Blocks

4. Product Application Scenarios

Ideal for high-precision CNC lathe operations involving external OD grooving, face grooving, bar stock parting-off, radius profiling, and multi-directional turning across carbon steels, alloy steels, and austenitic stainless steel workpieces.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits standard MGMN-compatible external grooving tool blocks and modular toolholders matching 5.0mm pocket widths.
  • Machine Platforms: Designed for CNC turning centers, automatic lathes, and multi-axis production lathe machines.
  • Coolant Systems: Fully compatible with flood coolant and high-pressure coolant setups to assist chip evacuation during wide 5.0mm grooving passes.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade PC5300 performs across different ISO material classifications ensures maximum machining efficiency.

ISO Material Group Workpiece Description KORLOY PC5300 Performance Equivalent Industry Grades
P Group (Steel) Carbon Steel, Alloy Steel (4140, 1045) High toughness PVD grade providing excellent edge retention and thermal crack resistance in steel grooving and parting. Sandvik GC1125 / Iscar IC908
M Group (Stainless Steel) Austenitic Stainless Steel (304, 316) Superior anti-built-up edge characteristics and smooth shear action for gummy stainless steel materials. Kennametal KCU25 / Kyocera PR1535

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: What is the advantage of the 0.4mm corner radius on the MGMN500-04-R insert?

A: The 0.4mm corner radius provides added edge strength compared to sharp corners, helping to prevent chipping during profile turning and improving the final surface finish of the machined groove floor.

Q: How should feed rate be managed during deep parting with a 5.0mm wide insert?

A: It is recommended to reduce the feed rate by 30% to 40% when approaching the center axis to minimize cutting resistance and prevent mechanical shock.

Q: How many inserts are included in each factory package?

A: Each box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Burr Formation on Center Break-Through: Ensure that the tool center height is precisely aligned with the lathe spindle centerline.
  • Chatter and Vibration: Minimize tool overhang from the turret block and verify rigid clamping in the tool block pocket.
  • Chip Packing in Groove: Check coolant delivery pressure and feed rate to ensure chips evacuate smoothly from the 5.0mm wide channel.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.