Mitsubishi WCMT040204 US735 Carbide Inserts for Stainless Steel Turning
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MITSUBISHI WCMT040204 US735
Advanced CVD Coated Grade | The Stainless Steel Specialist
Product Overview
The Mitsubishi WCMT040204 US735 is a high-performance, 80° trigon positive turning insert designed specifically for stainless steel machining. Engineered with a specialized CVD coating, the US735 grade offers superior resistance to thermal cracking and adhesive wear. Whether you are performing continuous cutting or interrupted turns, these inserts deliver stable tool life and an excellent surface finish on austenitic, ferritic, and martensitic stainless steels.
ISO Model Code Breakdown
80° Trigon Shape
7° Relief Angle
Medium Tolerance
Hole/Chipbreaker
IC Size (6.35mm)
Thickness (2.38mm)
Radius (0.4mm)
Metric vs. Imperial Comparison
| Specifications | Metric (ISO) | Imperial (ANSI) |
|---|---|---|
| Model Reference | WCMT 040204 | WCMT 2(1.5)1 |
| Inscribed Circle (IC) | 6.35 mm | 0.250 inch |
| Corner Radius | 0.4 mm | 0.016 inch |
Recommended Cutting Parameters
Optimized for medium-duty turning in stainless steel:
- Cutting Speed (Vc): 90 - 160 m/min (295 - 525 SFM)
- Feed Rate (f): 0.08 - 0.20 mm/rev (0.003 - 0.008 ipr)
- Depth of Cut (ap): 0.5 - 2.0 mm
*For hardened alloys, reduce Vc by 20% to maximize tool life.
Grade: US735 CVD Nano-Coating
The US735 carbide grade is Mitsubishi's premier solution for difficult-to-cut materials. By utilizing a thick CVD (Chemical Vapor Deposition) coating, these inserts provide an excellent barrier against high cutting temperatures, preventing the edge deformation common in CNC turning centers.
Chipbreaker Performance
The WCMT geometry combined with the 0.4mm radius ensures smooth chip evacuation. It is specifically designed to handle the gummy nature of stainless steel, preventing long "stringy" chips that can scratch your workpiece or damage the tool holder.
Compatible with Professional Holders:
Shop SWLCR / SWGCR Tool HoldersGlobal Verified Reviews
⭐⭐⭐⭐⭐ "Great for 316L" - Robert T., United Kingdom
"The tool life is exceptional. We used these for a large run of 316L stainless connectors and the US735 grade outperformed everything else."
⭐⭐⭐⭐⭐ "Consistent Quality" - Hans B., Germany
"Original Mitsubishi product. Dimensions are perfect, and the chips break nicely even at lower feeds."
⭐⭐⭐⭐ "Very Stable" - Giovanni L., Italy
"Stable performance on my CNC lathe. Good surface finish."
⭐⭐⭐⭐⭐ "Fast Shipping" - Hiro M., Japan
"Authentic inserts. US735 is very tough for interrupted cuts."
⭐⭐⭐⭐⭐ "Highly Recommend" - Liam J., Australia
"The best value for money for stainless steel turning. Very reliable."
Frequently Asked Questions
Q1: Can I use WCMT040204 for roughing?
A: While US735 is a tough grade, the 040204 size is best suited for finishing to medium-duty turning. For heavy roughing, we recommend an insert with a larger corner radius and thicker cross-section.
Q2: What is the benefit of the CVD coating?
A: CVD (Chemical Vapor Deposition) coatings are thicker and more heat-resistant than PVD, making US735 ideal for high-speed stainless steel turning where heat buildup is the primary cause of tool failure.
Q3: Is this insert compatible with boring bars?
A: Yes, it fits any SWLCR or SWGCR holder designed for 04-size trigon inserts.
Pro-Tip: US735 vs. VP15TF
Choose US735 for high-productivity environments where heat resistance is key. If you are doing precision miniature turning with very low cutting speeds, you might consider our VP15TF grade, but for standard industrial stainless steel turning, US735 remains the champion.
Need Help With BEYOND Inserts?
Looking for a BEYOND equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This BEYOND insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.
