Korloy MRMN200-M NC3020 2mm Full Radius R1.0 Steel Profiling Insert (10pcs)

$78.65 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

The Original Korloy MRMN200-M NC3020 is a precision 2.0mm Full Radius (R1.0) Profiling Insert specifically engineered for high-efficiency Steel (P) machining. Featuring the advanced NC3020 CVD coating, this insert excels in continuous, high-speed turning environments. The Full Radius (Round Nose) design combined with the -M chipbreaker provides excellent chip control and prevents vibration during intricate 3D contouring, making it an essential tool for hydraulic components, mold-making, and specialized automotive parts.

The Steel Profiling Specialist: NC3020 is designed for stability. Its smooth CVD surface effectively resists crater wear and thermal cracking, allowing you to push cutting speeds significantly higher than PVD grades when machining carbon and alloy steels.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code MRMN200-M
Insert Shape Full Radius (Round Nose)
Width / Radius 2.0 mm / R1.0
Grade NC3020 (Premium Steel CVD)

Core Performance Benefits:

  • Full Radius (R1.0) Versatility: Ideal for half-round grooves and smooth multi-axis contouring without leaving "step" marks.
  • Premium CVD Wear Resistance: Thick-layer coating technology ensures longer tool life during high-temp continuous cutting.
  • Optimized -M Chipbreaker: Designed for stable chip evacuation across a wide range of feed rates in steel materials.
  • Superior Surface Finish: Low-friction coating minimizes built-up edge, delivering a mirror-like finish on shafts and profiles.

Recommended Cutting Parameters:

Material Group Cutting Speed (Vc) Feed Rate (f)
Mild Steel (1018 / S20C) 150 - 250 m/min 0.05 - 0.15 mm/rev
Alloy Steel (4140 / 42CrMo) 120 - 200 m/min 0.04 - 0.12 mm/rev
Cast Iron (GG25) 130 - 210 m/min 0.06 - 0.18 mm/rev

Compatible Tool Holders:

Precision 2.0mm seat fit for standard MGEHR/MGIVR systems:

Machinist Tip: NC3020 vs. PC5300 for Full Radius

When choosing MRMN200 full radius inserts, consider your machining environment:

NC3020 (This Model)

The High-Volume Specialist. Best for continuous, high-speed turning in steel. CVD coating offers superior heat resistance and much longer tool life in stable setups.

PC5300 (PVD)

The Tough Versatile. Choose this for interrupted cuts, stainless steel, or when your machine setup isn't perfectly rigid. PVD is tougher but wears faster at high speeds.

Pro Advice: Because MRMN200-M NC3020 uses a full radius, the cutting force changes as the tool moves along the curve. Always maintain a consistent feed rate to prevent work-hardening and to fully utilize the CVD coating's thermal protection.

Packaging: 10 pieces per box.

Korloy MRMN200-M price, 2mm full radius insert for carbon steel, NC3020 CVD coating for grooving, R1.0 round nose profiling insert, MRMN200-M cutting parameters steel

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.