OYYU SCGT Aluminum Carbide Inserts SCGT09T3 / SCGT1204 (SCGT 32.5 / SCGT 43)
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✓ Global Shipping: Delivery: generally 5–20 business days, depending on destination and shipping method.
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OYYU SCGT Aluminum Carbide Inserts | SCGT09T3 & SCGT1204 H01 Mirror Polish
Product Overview: Which Carbide Insert is Best for High-Speed Aluminum Turning?
Are you seeking a high-efficiency CNC turning insert engineered specifically to eliminate aluminum edge build-up (BUE) and chip jamming during high-speed machining? The OYYU SCGT Carbide Insert Series (H01 Grade) provides an industrial-grade solution designed for aluminum alloys, copper, brass, and non-ferrous soft materials.
Manufactured with an ultra-fine sub-micron carbide substrate paired with an un-coated H01 mirror-polished rake face, these inserts feature an aggressive -AK chipbreaker geometry. This design delivers razor-sharp cutting edges, minimized cutting friction, swift chip evacuation, and superior surface finish values (Ra < 0.4 μm). Fully compliant with ISO 1832 and ANSI standard designations.
2. Core Advantages & Technical Features
Mirror Polish H01 Rake Face
Ultra-smooth polished surface reduces material adhesion, preventing Built-Up Edge (BUE) even under continuous dry or MQL cutting conditions.
AK Precision Chipbreaker
High positive rake design lowers cutting resistance and power consumption, directing long-curled aluminum swarf into controlled coils.
Sub-Micron Substrate
High-density K10-K20 un-coated carbide grain structure ensures sharp edge integrity without premature chipping during interrupted cuts.
3. Specifications & ISO / ANSI Coding Decoder
ISO / ANSI Standard Code Breakdown:
Model Comparison: Metric ISO vs. Imperial ANSI Standard
| Metric Model (ISO) | Imperial Model (ANSI) | I.C. (Inscribed Circle) | Thickness | Corner Radius (r) |
|---|---|---|---|---|
| SCGT09T302-AK H01 | SCGT 3(2.5)0.5-AK | 9.525 mm (3/8") | 3.97 mm (5/32") | 0.2 mm (0.008") |
| SCGT09T304-AK H01 | SCGT 3(2.5)1-AK | 9.525 mm (3/8") | 3.97 mm (5/32") | 0.4 mm (0.016") |
| SCGT09T308-AK H01 | SCGT 3(2.5)2-AK | 9.525 mm (3/8") | 3.97 mm (5/32") | 0.8 mm (0.031") |
| SCGT120402-AK H01 | SCGT 430.5-AK | 12.70 mm (1/2") | 4.76 mm (3/16") | 0.2 mm (0.008") |
| SCGT120404-AK H01 | SCGT 431-AK | 12.70 mm (1/2") | 4.76 mm (3/16") | 0.4 mm (0.016") |
| SCGT120408-AK H01 | SCGT 432-AK | 12.70 mm (1/2") | 4.76 mm (3/16") | 0.8 mm (0.031") |
Recommended Cutting Parameters (Feeds & Speeds)
| Operation Mode | Cutting Speed (Vc) | Feed Rate (fn) | Depth of Cut (ap) |
|---|---|---|---|
| Finishing (Radius 0.2 / 0.4) | 300 - 800 m/min | 0.05 - 0.20 mm/rev | 0.2 - 1.5 mm |
| Medium / Roughing (Radius 0.8) | 250 - 600 m/min | 0.15 - 0.40 mm/rev | 1.0 - 4.0 mm |
Compatible CNC Turning Toolholders (Click to View):
- For SCGT09T3..: External Turning Holders SSDCN / SSSCR / SSKCR 1212H09 / 1616H09 | Boring Bars S12M-SSKCR09 / S16Q-SSKCR09
- For SCGT1204..: External Turning Holders SSDCN / SSSCR / SSKCR 2020K12 / 2525M12 | Boring Bars S20R-SSKCR12 / S25S-SSKCR12
4. Workpiece Applications & Machine Compatibility
Target Materials
- Aluminum Alloys: 6061-T6, 7075-T6, 2024, 5052, Cast Aluminum (Si < 12%).
- Copper & Copper Alloys: Free-cutting brass, bronze, oxygen-free copper.
- Plastics & Non-Metallic: Acrylic, POM (Delrin), Nylon, Teflon, Carbon Fiber composites.
Machine Compatibility
- CNC Turning Lathes & Swiss-Type Lathes (Citizen, Star, Tsugami).
- Multi-Tasking Turning-Milling Centers (Mazak, Okuma, Doosan, Haas).
- Manual Lathes fitted with standard screw-clamp toolholders.
5. Industrial Grade Comparison & Brand Equivalents
OYYU H01 is a proven replacement grade for leading global carbide manufacturers:
| OYYU Grade | Korloy | Iscar | Sandvik Coromant | Kyocera | Sumitomo |
|---|---|---|---|---|---|
| H01 | H01 / H05 | IC20 / IC08 | H10 / H13A | KW10 | ACK100 / DL1000 |
6. Why Machine Shops Choose OYYU Tools
- Consistently Tight Tolerances: Manufactured to ISO Class G tolerances for accurate repeating edge changes.
- 100% Quality Inspected: Optical micro-edge inspection eliminates burrs and grinding defect risks.
- 30%+ Tool Life Extension: Optimized rake angles reduce thermal loads on delicate cutting edges.
- Direct Factory Supply: Top tier quality at factory direct pricing for maximum cost-per-edge savings.
7. Verified Global Customer Reviews
"Excellent mirror polish! We run 6061 aluminum manifolds on our Haas lathe at 3,500 RPM. Zero edge build-up and incredible surface finish."
— Mark S., Machine Shop Owner (USA)"Sehr gute Qualität. Standzeit ist top bei Messing- und Aluminiumverarbeitung. Wir bestellen SCGT09T304 regelmäßig."
— Klaus B., CNC Machinist (Germany)"Ottimo rapporto qualità prezzo. Utilizzate su tornio CNC per parti in alluminio 7075. Truciolo rotto alla perfezione."
— Matteo R., Production Engineer (Italy)"アルミ加工で使用。鏡面仕上げで構成刃先が発生しにくく、面粗度が安定しています。Cost performance is outstanding."
— Kenji T., Tooling Specialist (Japan)"The SCGT120408-AK worked amazingly for heavy roughing on aluminum castings. Chips curled away easily without clogging."
— David P., Manufacturing Specialist (UK)8. Frequently Asked Questions (Machinist FAQ)
Q: Can I use OYYU SCGT H01 inserts for stainless steel or carbon steel turning?
A: It is not recommended. The H01 grade is an un-coated grade designed specifically for non-ferrous metals. Steel machining generates high temperatures that cause rapid adhesive wear on un-coated carbide. For steels, use PVD/CVD-coated inserts like CCMT or TNMG with steel geometries.
Q: What is the difference between SCGT09T302, SCGT09T304, and SCGT09T308?
A: The difference lies in the corner nose radius (r):
• 02 (0.2mm / 0.008"): Super-fine finishing, reduced chatter on thin-walled parts.
• 04 (0.4mm / 0.016"): General-purpose turning balancing sharpness and edge strength.
• 08 (0.8mm / 0.031"): Roughing cuts, higher feed rates, and improved thermal durability.
Q: Should I run coolant when turning aluminum with SCGT H01 inserts?
A: High-pressure water-soluble coolant or MQL (Minimum Quantity Lubrication) is recommended. Coolant flushes soft swarf chips out of deep bores, prevents re-cutting, and ensures optimal surface roughness.
Machining Troubleshooting Guide & Tech Tips
Issue: Built-Up Edge (BUE) / Material Melting on Rake Face
Solution: Increase cutting speed (Vc), apply coolant/air blast, ensure insert is OYYU polished H01 grade.
Issue: Workpiece Vibration / Chatter Marks
Solution: Reduce corner radius (e.g., switch from 08 to 04 or 02), reduce depth of cut (ap), increase rigidity of setup.
Need Help With OYYU Inserts?
Looking for a OYYU equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This OYYU insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.
