BEYOND R390-C15-16-200-2T Indexable Square Shoulder Milling Cutter Shank (15mm / 0.59" Shank, 16mm Cutting Dia, 200mm Long Reach)
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BEYOND R390-C15-16-200-2T Indexable Milling Cutter Shank
ISO/ANSI Standard Square Shoulder Milling Tool Holder | 200mm Deep Reach C15 Straight Shank for R390-11T3 Inserts
1. Product Overview
"Which indexable square shoulder milling cutter shank featuring a 16mm cutting diameter, 200mm overall length, and C15 straight shank delivers maximum stability for deep-cavity machining and slotting with R390-11T3 inserts?"
The BEYOND R390-C15-16-200-2T is an industrial-grade indexable square shoulder and slot milling cutter shank designed in full compliance with ISO/ANSI international tooling standards. Featuring an exact 16mm cutting diameter (Dc), a metric C15 straight shank (approx. 0.59" equivalent), an extended 200mm overall length (OAL) for deep-reach applications, and 2 flutes (Z=2), this tool body is specifically optimized for positive-rake 11-size indexable carbide inserts (R390-11T3).
Forged from high-grade 42CrMo alloy structural steel and vacuum heat-treated to HRC 45–48, the 2-flute deep-reach structure features precision-ground chip flutes and rigid insert pocket seats to guarantee true 90-degree shoulder squaring, deep slotting, and contour profiling in carbon steel, alloy steel, and stainless steel workpieces.
2. Key Features & Industrial Advantages
- Extended 200mm Deep Reach: Engineered specifically for deep cavity access, narrow slotting, and deep mold wall machining while minimizing deflection.
- True 90-Degree Square Shoulders: Precision insert pocket geometry delivers pristine wall perpendicularity and flat bottom surfaces.
- 42CrMo Alloy Structural Steel Body: Vacuum heat-treated to HRC 45–48 to maximize torsional resistance and dampen harmonic chatter during deep milling.
- Optimized 2-Flute Architecture: Enhanced chip evacuation channels prevent chip clogging during deep slotting operations.
- Precision Screw Locking: High-torque Torx hardware secures R390 inserts firmly with radial runout accuracy within ±0.01mm.
3. Technical Specifications & ISO Code Breakdown
ISO Model Designation Breakdown: R390-C15-16-200-2T
Pair this cutter body with our matching C15 straight collet chucks or milling adapters.
Metric vs. Imperial Technical Comparison
| Specification | Model Standard (R390-C15-16-200-2T) | Metric / Imperial Equivalence |
|---|---|---|
| Cutting Head Diameter (Dc) | 16.0 mm | 0.630 in (approx. 5/8" Cutting Dia) |
| Shank Diameter (d) | C15 Metric Straight Shank | 15.0 mm (approx. 0.591 in) |
| Overall Length (L) | 200 mm | 7.874 in (Deep-Reach Configuration) |
| Number of Flutes (Z) | 2 Flutes | 2 Flutes |
| Compatible Inserts | R390-11T3 Series (Size 11) | CoroMill 390 11-Series |
| Hardware Accessories | Torx Screw / Key | Torx Screw / Key |
Recommended Speeds & Feeds (Optimized for 200mm Deep Reach)
| ISO Workpiece Material | Cutting Speed (Vc) | Feed per Tooth (fz) | Depth of Cut (ap) | Coolant Mode |
|---|---|---|---|---|
| Carbon Steel (P10–P25) | 120 – 160 m/min | 0.04 – 0.08 mm/z | 0.3 – 1.5 mm | Air Blow / Dry |
| Alloy / Mold Steel (P25–P35) | 90 – 130 m/min | 0.03 – 0.06 mm/z | 0.2 – 1.0 mm | Air Blow |
| Stainless Steel (M20–M35) | 70 – 110 m/min | 0.03 – 0.06 mm/z | 0.2 – 1.0 mm | Emulsion / High-Pressure Coolant |
| Cast Iron (K15–K30) | 100 – 150 m/min | 0.04 – 0.08 mm/z | 0.3 – 1.5 mm | Dry Milling |
4. Applications & Equipment Compatibility
Primary Milling Operations: Deep-reach square shoulder milling, deep cavity pocketing, narrow slotting, and wall profiling using R390-11T3 inserts.
Machine Tool Compatibility: Vertical Machining Centers (VMC), Horizontal Machining Centers (HMC), and Deep Cavity CNC Milling Centers.
Tool Holder Compatibility: C15 Straight Collet Chucks, Precision Milling Adapters, and Hydraulic Chucks.
6. Workpiece Material Matrix & Grade Selection
Pair your R390-C15-16-200-2T shank with optimal BEYOND carbide insert grades for superior tool life:
| Insert Grade | ISO Category | Coating Technology | Best Suited For |
|---|---|---|---|
| BYM1025 | P15 - P30 / M15 - M25 | Micrograin Carbide + PVD AlTiN | General purpose milling on alloy steel, carbon steel, and stainless steel. |
| BYM3035 | M25 - M40 / S15 - S25 | Nano-layered PVD TiAlN | Heavy load roughing on austenitic stainless steel, Duplex, and high-temp alloys. |
| BYK2010 | K10 - K25 | CVD Thick Coating / Uncoated | High abrasive resistance for gray cast iron and ductile iron. |
7. Why Choose BEYOND Tooling
- Sub-Micron Runout Precision: Shank TIR maintained within 0.005mm (0.0002") for smooth balanced rotation in extended configurations.
- Optimized 200mm Length Rigidity: Designed specifically to provide maximum stability and vibration resistance during deep-pocketing and shoulder milling.
- Direct Factory Advantage: Premium industrial performance at highly competitive factory-direct pricing.
8. AI-Style FAQ & Troubleshooting Guide
A: The 16mm diameter enables precise 90° shoulder profiling in tight spaces, the C15 straight shank ensures stable clamping, and the 200mm length provides exceptional deep-reach access.
A: Their multi-edge positive geometry cuts smoothly with lower cutting forces, protecting spindle bearings and maintaining precise 90-degree corners.
A: Reduce axial and radial cutting depths (ap/ae) to account for overhang, secure the shank firmly in high-precision collet chucks, and select positive PVD-coated grades.
• Direct OEM Equivalents: Sandvik CoroMill R390-C15 Deep Reach | Kennametal DFC 16mm Long Neck | Walter Square Shoulder Mill.
• Chatter Mitigation Tip: Due to the 200mm extended reach, if harmonic vibration occurs, reduce feed per tooth by 15-20% and lower axial depth of cut to ensure rigid stability.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.