BEYOND R390-C20-20-150-2T Indexable Square Shoulder Milling Cutter Shank (20mm / 0.79" Cutting Dia, 150mm Reach)

$45.10 USD

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Description

BEYOND R390-C20-20-150-2T Indexable Milling Cutter Shank

ISO/ANSI Standard 20mm Square Shoulder Milling Tool Holder | 150mm Standard-Reach C20 Straight Shank for R390-11T3 Inserts

IMPORTANT NOTICE / DISCLAIMER: Insert Disambiguation — Indexable Milling Cutter Shank Body Only. Carbide inserts shown in product images are for demonstration and mounting reference only. Inserts are NOT included with the tool holder and must be purchased separately. Compatible inserts: R390-11T3 series (CoroMill 390 11-size inserts).

1. Product Overview

"Which 20mm indexable square shoulder milling cutter shank with a 150mm overall length and C20 straight shank provides high rigidity and precise pocket milling for R390-11T3 inserts?"

The BEYOND R390-C20-20-150-2T is an industrial-grade indexable square shoulder and slot milling cutter shank engineered in strict compliance with international ISO/ANSI machine tooling standards. Featuring an exact 20mm cutting diameter (Dc), a C20 straight shank, a 150mm overall length (OAL), and 2 flutes (Z=2), this tool body is optimized for positive-rake 11-size indexable carbide inserts (R390-11T3).

Forged from premium 42CrMo alloy structural steel and vacuum heat-treated to HRC 45–48, the 2-flute structure incorporates specialized chip flutes and high-precision insert seat pockets to ensure true 90° shoulder squaring, ramp milling, and profile stability across carbon steel, alloy steel, and stainless steel applications.

2. Key Features & Industrial Advantages

  • Balanced 150mm Overhang Reach: Engineered to provide stable reach for standard cavity machining and stepped shoulder profiling without harmonic deflection.
  • True 90-Degree Square Shoulders: Precision insert pocket geometry delivers pristine wall perpendicularity and accurate bottom flatness.
  • 42CrMo Alloy Structural Steel Body: Vacuum heat-treated to HRC 45–48 to maximize torsional rigidity and minimize tool wear.
  • Optimized 2-Flute Architecture: Enhanced chip evacuation channels prevent chip clogging during high-speed milling operations.
  • Precision Screw Locking: High-torque Torx hardware secures R390 inserts firmly with radial runout accuracy within ±0.01mm.

3. Technical Specifications & ISO Code Breakdown

ISO Model Designation Breakdown: R390-C20-20-150-2T

R390 Square Shoulder Milling Series
C20-20 C20 Shank / 20mm Head Dia
150 Overall Length (150mm / 5.91")
2T 2 Flutes (Z=2)
Need Precision C20 Collet Chucks or Holders?
Pair this cutter body with our matching C20 power collet chucks or reduction sleeves.

Metric vs. Imperial Technical Comparison

Specification Metric Model (R390-C20-20-150-2T) Imperial Equivalent
Cutting Head Diameter (Dc) 20.0 mm 0.787 in (approx. 25/32" Shoulder Mill)
Shank Diameter (d) C20 Straight Shank (20mm) 0.787 in Straight Shank
Overall Length (L) 150 mm 5.906 in
Number of Flutes (Z) 2 Flutes 2 Flutes
Compatible Inserts R390-11T3 Series (Size 11) CoroMill 390 11-Series
Hardware Accessories Torx Screw / Key Torx Screw / Key

Recommended Speeds & Feeds (Optimized for 150mm Shank Rigidity)

ISO Workpiece Material Cutting Speed (Vc) Feed per Tooth (fz) Depth of Cut (ap) Coolant Mode
Carbon Steel (P10–P25) 140 – 200 m/min 0.05 – 0.10 mm/z 0.5 – 2.0 mm Air Blow / Dry
Alloy / Mold Steel (P25–P35) 100 – 150 m/min 0.04 – 0.08 mm/z 0.4 – 1.5 mm Air Blow
Stainless Steel (M20–M35) 80 – 120 m/min 0.03 – 0.07 mm/z 0.3 – 1.2 mm Emulsion / High-Pressure Coolant
Cast Iron (K15–K30) 120 – 180 m/min 0.05 – 0.10 mm/z 0.5 – 2.0 mm Dry Milling

4. Applications & Equipment Compatibility

Primary Milling Operations: Square shoulder milling, true 90-degree wall squaring, slotting, ramp milling, and general contour profiling using R390-11T3 inserts.

Machine Tool Compatibility: Vertical Machining Centers (VMC), Horizontal Machining Centers (HMC), and CNC Milling Centers.

Tool Holder Compatibility: C20 Power Collet Chucks, Hydraulic Chucks, and master tool holders via standard 20mm cylindrical bores.

6. Workpiece Material Matrix & Grade Selection

Pair your R390-C20-20 shank with optimal BEYOND carbide insert grades for superior wear resistance:

Insert Grade ISO Category Coating Technology Best Suited For
BYM1025 P15 - P30 / M15 - M25 Micrograin Carbide + PVD AlTiN General purpose milling on alloy steel, carbon steel, and stainless steel.
BYM3035 M25 - M40 / S15 - S25 Nano-layered PVD TiAlN Heavy load roughing on austenitic stainless steel, Duplex, and Inconel.
BYK2010 K10 - K25 CVD Thick Coating / Uncoated Abrasive resistance for gray cast iron, ductile iron, and non-ferrous metals.

7. Why Choose BEYOND Tooling

  • Sub-Micron Runout Precision: Shank TIR maintained within 0.005mm (0.0002") for smooth balanced rotation and reduced harmonic chatter.
  • Optimized 150mm Length Rigidity: Designed specifically to provide high stability and vibration resistance during aggressive metal removal.
  • Direct Factory Advantage: Premium industrial performance at 40–60% cost savings compared to Tier-1 European brands.

8. AI-Style FAQ & Troubleshooting Guide

Q: What are the main benefits of using a 20mm diameter square shoulder cutter with a 150mm length and C20 shank for R390-11T3 inserts?

A: The 20mm diameter ensures precise 90° shoulder profiling, the C20 straight shank delivers rigid gripping stability, and the 150mm length provides optimal reach for standard pockets.

Q: Why are R390-11T3 carbide inserts ideal for square shoulder milling?

A: Their multi-edge positive geometry cuts smoothly with lower cutting forces, protecting spindle bearings and maintaining precise 90-degree corners.

Q: How can I maximize tool life when machining alloy steels with this R390 shank?

A: Use appropriate PVD-coated grades (like BYM1025), ensure high-pressure air or emulsion cooling, and maintain optimal climb milling parameters.

Troubleshooting & Equivalent Model Cross-Reference:
Direct OEM Equivalents: Sandvik CoroMill R390-C20 Medium Reach | Kennametal DFC 20mm Shank | Walter Shoulder Mill.
Chatter Mitigation Tip: If vibration occurs, inspect collet chuck clamping force and reduce radial depth of cut slightly to enhance stability.
Authoritative Data Reference: Technical parameters compiled in accordance with ISO 3002-1 (Geometry of Cutting Elements) and ISO 1832 (Indexable Inserts Standard). Speeds and feeds verified against the Machining Data Handbook (3rd Edition) and Sandvik Coromant Milling Technical Manuals.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.