BEYOND S16Q-SVUBR11 High-Rigidity 16mm Shank 180mm Length 93-Degree Screw Clamped Right Hand CNC Lathe Internal Profiling Boring Bar for VBMT 1103 Inserts

BEYOND S25S-SVUBR16 Boring Bar | 25mm Lathe Tool Holder for VBMT 1604

$33.16 USD

✓ In Stock & Fast Dispatch: Order processing: typically 1–3 business days after confirmation.
✓ Global Shipping: Delivery: generally 5–20 business days, depending on destination and shipping method.
✓ Guaranteed Quality: Check model, dimensions and compatibility before ordering. | Direct Factory Outlet
✓ Technical Support: Need grade selection help? Contact Engineer

💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description
⚠️ IMPORTANT INDUSTRIAL NOTICE: The indexable carbide insert shown mounted on the boring bar in our product imagery is for structural demonstration, clearance visualization, and reverse profiling application context only. Turning inserts are NOT included with this tool holder assembly and must be purchased separately.

BEYOND S25S-SVUBR16 Indexable CNC Internal Right-Hand Profiling Boring Bar (Fits VBMT 1604)

1. Product Overview

"Which heavy-duty 25mm boring bar provides optimal side clearance and reduces micro-chatter during deep internal profiling with VBMT 1604 positive inserts?"

The BEYOND S25S-SVUBR16 is a premium industrial-grade indexable internal boring bar engineered specifically for high-precision right-hand profiling, complex taper pocketing, and 93-degree clearance turning in large bores. Forged from high-tensile structural alloy steel and multi-stage oil-quenched to HRC 42-47, this solid 25mm shank provides massive structural stiffness to eliminate harmonic vibrations over extended overhang reaches up to 4xD (100mm). Superbly optimized for intricate copy turning paths, the precision 5-axis machined pocket features an exact seating alignment designed exclusively to hold 35-degree positive rhombic VBMT 1604 or VCGT 1604 turning inserts. By combining a rigid 25mm steel bar with a 7° positive insert configuration, this assembly drastically lowers cutting resistance, ensures effortless chip evacuation, and prevents rubbing inside tight industrial profiles. The specialized SVUBR right-hand geometry directs heavy cutting forces axially back into the lathe turret, guaranteeing superior part concentricity, exceptional dimensional repeatability, and a mirror-like surface finish.

2. Product Core Advantages (Key Features)

  • Rigid Quenched Steel Shank (25mm): Massive alloy steel dampening capacity eliminates harmonic chatter across deep internal reaches up to 100mm.
  • 93° Approach Geometry (4th Letter 'U'): Delivers pristine tool clearance for seamless internal profiling, pocket contouring, and back-boring.
  • Optimized for VBMT 1604 Inserts: Precision pocket design perfectly secures 35° positive single-sided inserts, delivering low cutting forces and superior chip control.
  • Industrial Black-Oxide Shielding: Premium anti-wear treatment resists heat deformation and blocks corrosion from water-soluble CNC coolants.

3. Technical Specifications & ISO Nomenclature

ISO Nomenclature Breakdown: S25S-SVUBR16
SSteel Shank Bar
2525mm Shank Diameter
S250mm Overall Length
SScrew Clamping System
V2nd: 35° Rhombic Shape
UTool Clearance Angle
B4th: 93° Lead Angle
RRight-Hand Handed
1616mm Cutting Edge Size
Dimension Attributes Metric System Specifications Imperial Equivalent Values
Model Nomenclature S25S-SVUBR16 (BEYOND) A16S-SVUBR5 (Standard Inch Style Equivalent)
Shank Clamping Diameter 25 mm 1.000 inch (Standard 1" Block Fitment)
Approach Angle / Lead 93 Degrees (4th Letter 'B') 93 Degrees (4th Letter 'B')
Overall Tool Length 250 mm 9.84 inches
Minimum Boring Diameter (D-min) 32 mm 1.260 inches
Perfectly Compatible Inserts VBMT 1604** / VCGT 1604** (35° Positive) VBMT 43* Series (e.g., VBMT 431 / VBMT 432)
Fastener Parts Assembly M3.5 Insert Screw / Torx T15 Drive Wrench M3.5 Insert Screw / Torx T15 Drive Wrench

Recommended Cutting Parameters for VBMT 1604 Indexing Setup

Workpiece Material Substrates Target Line Cutting Speed (Vc) & Feed Speed (f) Pairs
Carbon & Alloy Steels (P-Class / e.g., 4140, 1045) Vc: 130-240 m/min (425-780 sfm) | f: 0.08-0.25 mm/rev (0.003-0.010 ipr)
Stainless Steel Alloys (M-Class / 304, 316) Vc: 90-160 m/min (295-525 sfm) | f: 0.06-0.18 mm/rev (0.002-0.007 ipr)
Aluminum & Copper Alloys (N-Class / With VCGT) Vc: 250-700 m/min (820-2300 sfm) | f: 0.05-0.30 mm/rev (0.002-0.012 ipr)

Looking for premium 35-degree positive VBMT 1604 indexable carbide inserts to match this toolholder shank?

Source BEYOND VBMT1604 Inserts & Toolbars Here →

4. Industrial Application Scenarios

  • Intricate Internal Profiling & Copy Turning: Engineered specifically for processing multi-angle profiling passes and tapered back-boring steps in complex transmission gear boxes.
  • 93-Degree Internal Clearance Pocketing: The specialized 4th letter 'B' orientation allows the bar head to drop into restrictive entry chambers while maintaining maximum clearance along long internal walls.
  • High-Efficiency Deflection Mitigation: Pairing the solid 25mm core with a sharp positive insert shape creates localized shearing actions, minimizing push-off in deep industrial tubes.

5. Equipment & Tool Compatibility

  • CNC Equipment & Turrets: Mounts firmly into standard 25mm boring bar holders, quick-change toolposts, or VDI/BMT turret blocks.
  • Universal Insert Clamping: Tailored for ISO specification 35° positive single-sided VBMT 1604** or VCGT 1604** inserts across all major manufacturers.

6. BEYOND Proprietary Carbide Grade Matrix for VBMT

Pair your 25mm boring shank with the correct BEYOND carbide grade to optimize chipbreaking performance under heavy load:

BEYOND Grade Coating Technology Material Application Intent Global Equivalent Grade
BY1030 CVD Multi-Layer TiCN + Al2O3 General carbon and heavy structural alloy steel internal finish-to-medium boring. Sandvik GC4325 / Korloy NC3220
BY8020 PVD High-Density Nano-AlTiN Stainless steel castings (304/316) and high-temperature nickel-chrome superalloys. Sandvik GC1115 / Kennametal KC5010
BYC25 Uncoated Ti-Based Cermet Matrix High-speed precision micro-boring to achieve an mirror gloss surface finish. Kyocera TN60 / Mitsubishi NX2525

7. Why Choose BEYOND Cutting Systems

Each BEYOND internal boring shank is engineered for strict dimensional repeatability across automated B2B production lines. Machined on precision 5-axis setups, our pocket geometries guarantee dead-on center alignment to prolong indexable edge life.

★★★★★
David L. — United States

"Great profiling bar. The 93 degree layout is exactly what I needed for clearing complex internal steps. Running this at 4xD length on 4140 pre-hardened steel and getting zero chatter lines. Holds size very well over long runs."

★★★★★
Hans W. — Germany

"Hervorragende Qualität. Der Plattensitz passt perfekt für VBMT 160404. Die Späne fließen bei Innenkonturen sehr gut ab, ohne zu verknäueln. Sehr zu empfehlen für CNC-Drehmaschinen."

★★★★★
Giovanni M. — Italy

"Bareno rigido. Ottima finitura superficiale accoppiato con l'inserto BYC25 cermet. Prezzo competitivo rispetto ai marchi europei."

★★★★★
Takashi S. — Japan

"25mmの剛性は素晴らしい。VBMTチップの座面がしっかり作られており、長時間の連続切削でも刃先がぶれません。コストパフォーマンス最高です。"

★★★★☆
Alastair K. — United Kingdom

"Solid steel build. Pocket clearance is highly accurate for deep profile copying. Highly reliable on batch work."

8. Technical FAQ & Troubleshooting Guide

Q: What is the exact functional advantage of the 93° lead angle ('B' configuration) over a 95° bar?
A: The 93-degree approach angle provides slightly improved tool head side clearance during continuous copy profile lines. It is engineered to perform steep internal tapers and back-taper tracks smoothly, reducing the possibility of the boring bar head coming into structural contact with the raw uncut shoulders of the bore.
Q: What is the absolute minimum bore entry diameter for the S25S-SVUBR16?
A: The minimum entry bore diameter (D-min) is 32mm (1.260"). This accounts for the 25mm shank mass and the structural offset of the tool head when loaded with a standard VBMT 1604 indexable insert. Operating inside a smaller bore will cause back-end friction.
Q: How do I handle chip nesting or stringy chips during internal alloy steel profiling?
A: Stringy chips indicate that the feed rate is tracking below the molded insert chipbreaker threshold. Increase feed slightly (f ≥ 0.10 mm/rev) to engage the chipbreaker matrix. For steel alloys, pair this toolholder with a BEYOND BY1030 grade VBMT insert with a medium chipbreaker geometry to snap chips cleanly under light DOC (Depth of Cut). For aluminum substrates, switch to a polished VCGT cermet/carbide insert.
Machinist Setup Tip (Workpiece Material Matrix Alignment): When executing deep internal profiling with the S25S-SVUBR16, ensure the tool tip center-height is calibrated precisely within ±0.03mm of the spindle axis. Because the VBMT 1604 insert relies on the toolholder's built-in pocket geometries to establish proper cutting angles, setting the tool even slightly above the centerline reduces the functional clearance toward zero in a 32mm bore. This causes the insert flank or tool head to rub against the internal radius of the workpiece, creating intense harmonic micro-chatter, fracturing the delicate 16mm carbide edge, and damaging surface integrity. Ensure high-pressure coolant lines are focused directly into the pocket channel to continuously clear out broken chips.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.