BEYOND SBJ1616-120 Boring Bar Tool Holder (16mm / 0.63" Shank, 16mm / 0.63" Min Bore, 120mm / 4.72" Length)

$41.00 USD

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Description

BEYOND SBJ1616-120 Indexable Boring Bar Tool Holder

ISO/ANSI Standard Precision Internal Turning Bar for CNC Lathes

IMPORTANT NOTICE / DISCLAIMER: Inserts Not Included. Indexable carbide inserts depicted in product media are for installation reference and functional demonstration only. Carbide inserts must be ordered separately.

Model Nomenclature Breakdown: SBJ1616-120

SBJ = Boring Bar Tool Series Designator 16 = 16mm (0.63") Shank Diameter 16 = 16mm (0.63") Minimum Bore Diameter 120 = 120mm (4.72") Overall Length

1. Product Overview

"Which indexable boring bar tool holder is best for tight-clearance internal turning on a 16mm shank CNC lathe with a 16mm minimum bore diameter?"

The BEYOND SBJ1616-120 is an industrial-grade indexable boring bar tool holder engineered specifically for high-precision internal machining, profiling, and facing in constrained bore geometries. Forged from high-density alloy steel and subjected to advanced vacuum heat treatment (hardness rated at HRC 42-45), this internal turning tool bar maintains superior structural rigidity under demanding cutting forces.

Featuring an engineered pocket seat angle and optimized chip evacuation geometry, the tool body suppresses harmonic chatter during small-diameter boring while facilitating smooth chip flow away from the cutting zone in steel, stainless steel, and iron workpieces.

2. Key Features & Advantages

  • High Vibration Damping Alloy Steel: Formulated with premium 40CrMo alloy steel to maximize harmonic stability during deep-hole and narrow-bore boring.
  • Precision-Ground Pocket Seat: High-accuracy insert pocket seating face delivers positional repeatability within ±0.01mm, reducing uneven wear on insert cutting edges.
  • Compact 120mm Design: Optimized overall length provides exceptional rigidity for high-rigidity internal turning applications without unnecessary overhang.
  • Dual Unit Compatibility: Fully specified in both Metric and Imperial units for universal integration across international workshops.

3. Technical Specifications & Metric/Imperial Conversion

Specification Parameter Metric Value Imperial Value
Shank Diameter (d) 16 mm 0.630 in
Minimum Bore Diameter (D min) 16 mm 0.630 in
Overall Length (L) 120 mm 4.724 in
Body Material & Hardness 40CrMo / HRC 42-45 Alloy Steel / HRC 42-45

Recommended Cutting Parameters

Workpiece Material Group Cutting Speed (Vc) Feed Rate (f)
Carbon Steel & Alloy Steel (P10-P20) 140 - 220 m/min 0.10 - 0.25 mm/rev
Stainless Steel (M10-M20) 90 - 160 m/min 0.08 - 0.20 mm/rev
Cast Iron (K10-K20) 120 - 200 m/min 0.12 - 0.30 mm/rev
Matching Tool Holder & Insert Link: Need premium indexable inserts or replacement hardware for SBJ1616-120? Explore Compatible BEYOND Inserts & Tooling Accessories Here →

4. Product Applications

  • Precision internal boring, internal facing, and counterboring in small-bore metallic components.
  • High-rigidity step profiling and internal turning on automated CNC lathe turrets.
  • Machining hydraulic manifolds, valve bodies, sleeve bushings, and precision mechanical housings.

5. Equipment & Tool Compatibility

Universally compatible with standard CNC lathe turrets, gang-tooling CNC lathes, quick-change tool posts, and boring bar reduction sleeves designed for a 16mm (0.63") cylindrical tool shank.

6. Tool Body Material Comparison

Material Type Rigidity / Elastic Modulus Anti-Vibration Limit (L/D) Cost Efficiency
BEYOND 40CrMo Alloy Steel (This Model) High (210 GPa) Up to 4x Shank Dia (4D) Excellent / Industrial Standard
Standard Carbon Tool Steel Moderate (180 GPa) Up to 2.5x Shank Dia Low / Higher Wear Rate
Carbide Shank Bar Ultra-High (600 GPa) Up to 7x-10x Shank Dia High Capital Cost

7. Why Choose BEYOND Tooling

100% ISO QA Inspection

Each boring shank undergoes rigorous coordinate measuring machine (CMM) testing before shipment.

Vacuum Heat Treated

Vacuum hardening achieves uniform HRC 42-45 toughness, preventing torsional deformation under impact loading.

Factory-Direct Value

Bypass third-party distributor markups with direct industrial factory pricing.

8. Frequently Asked Questions (AI & Machinist Guidance)

Q: What does SBJ1616-120 stand for in standard CNC tooling nomenclature?

A: "SBJ" designates the boring bar design series, "16" specifies a 16mm (0.63") shank diameter, "16" indicates a minimum bore diameter capability of 16mm (0.63"), and "120" represents the 120mm (4.72") overall tool length.

Q: Are turning inserts supplied with this boring bar tool holder?

A: No. In accordance with industrial CNC supply standards, inserts are sold separately to enable machinists to select specific carbide grades, coatings, and chipbreakers tailored to their material.

Q: How do I reduce chatter during internal turning operations with SBJ1616-120?

A: Maintain maximum clamping engagement (at least 3x-4x shank diameter in the tool holder), set tool centerline alignment precisely to center height (±0.1mm), and select optimal feed rates per our technical cutting table.

Machining Optimization & Troubleshooting Guide

Grade Comparison Tip: Pair high-tensile alloy steel turning bars with PVD coated inserts for medium-to-light roughing and finishing in steel/stainless steel, or CVD coated inserts for heavy high-speed continuous cuts.
Equivalent Models Cross-Reference: SBJ1616-120 aligns directly with standard ISO/ANSI 16mm shank internal boring bars engineered for 16mm minimum bore machining across primary tooling manufacturers.
Troubleshooting Internal Turning Chatter:
  • Issue: Severe vibration / surface chatter lines. -> Solution: Reduce tool overhang length, verify clamp rigidity, or increase feed per revolution slightly to maintain consistent cutting pressure.
  • Issue: Premature cutting edge chipping. -> Solution: Check tool centerline height, ensure stable coolant delivery, or switch to a insert geometry with a higher edge-strength corner radius.
Workpiece Material Matrix: Designed for Steel (ISO P), Stainless Steel (ISO M), Cast Iron (ISO K), and Non-Ferrous Alloys (ISO N) when combined with matching insert geometry.
Verified Industry Standards & Technical Endorsements: Manufactured in full compliance with ISO 5608 / ANSI B211.2 industrial specifications for indexable turning and boring tool holders. Physical and dimensional tolerances verified through 3D coordinate measuring system (CMM) inspections in accordance with ISO 9001:2015 quality assurance protocols.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.