Mitsubishi SCMT120404 UC5115 Carbide Insert | Genuine MMC Japan

$81.48 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

SCMT120404 UC5115

Mitsubishi Materials | The Cast Iron Turning Specialist (CVD Coated)

The Mitsubishi SCMT120404 UC5115 is a high-performance CVD coated carbide insert engineered specifically for the demanding environment of cast iron turning. Utilizing the advanced UC5115 grade, this insert offers unparalleled wear resistance and thermal stability during high-speed continuous cutting. With its square 90° geometry and 7° relief angle, it is optimized for precision machining on CNC lathes, ensuring extended tool life in abrasive materials like grey and nodular cast iron.

ISO Designation Decoded

S
Square 90°
C
7° Relief Angle
M
M-Class Tolerance
T
Countersink Hole
12
12.7mm Size
04
4.76mm Thick
04
0.4mm Radius

Technical Specifications

ANSI Designation SCMT 431
Grade Category UC5115 (Flat CVD Al2O3/TiCN)
Inscribed Circle ($IC$) 12.7 mm (1/2")
Thickness ($S$) 4.76 mm (3/16")
Corner Radius ($R_e$) 0.4 mm (1/64")

UC5115 CVD Grade

The UC5115 grade is a specialized CVD (Chemical Vapor Deposition) coating optimized for K-class materials. It features a thick Al2O3 layer that acts as a thermal barrier, protecting the carbide substrate from the intense heat generated during cast iron turning. This coating significantly reduces crater wear and flank wear, even during high-velocity indexable turning.

Universal Geometry

As an S-Type (Square) insert with a 90° angle, it provides excellent edge strength. The 04 (0.4mm) radius is ideal for finishing to semi-finishing operations where surface finish and dimensional accuracy are the priority. The positive relief angle helps reduce cutting resistance, preventing vibration in lighter CNC turning setups.

Recommended Cutting Parameters

Specialized for Cast Iron (K10 - K20)

Material Type Cutting Speed ($v_c$) Feed Rate ($f$) Depth of Cut ($a_p$)
Grey Cast Iron (FC) 150 - 350 m/min 0.10 - 0.30 mm/rev 0.5 - 3.0 mm
Ductile Cast Iron (FCD) 120 - 280 m/min 0.10 - 0.25 mm/rev 0.5 - 2.5 mm

LATHE TOOL HOLDER COMPATIBILITY

The SCMT1204 is designed for Mitsubishi SSDCN or SSBCR/L external turning holders and large diameter boring bars.

View Compatible Holders →

💡 Technical Selection Tips

  • UC5115 (Current): First choice for Cast Iron turning. Extreme hardness for high-speed stability.
  • UC5105: Even harder than 5115. Use for ultra-high-speed continuous cutting of stable grey iron workpieces.
  • VP15TF: PVD Coated. Switch to this for stainless steel or smaller parts where lower cutting speeds are used.

Search Keywords: Mitsubishi SCMT120404 price, UC5115 grade specs, cast iron turning inserts, SCMT 431 carbide, indexable lathe tools for CNC, high speed machining cast iron.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.