SECA1204AFTN PC230 (10pcs) - BEYOND

KORLOY SECA1204AFTN PC230 Indexable Carbide Milling Inserts | SECA 1204 Indexable Carbide Inserts for CNC Milling Tool Holders (10pcs/box) / SECA1204AFTN PC230 Inserts 0.472 inch Cutting Edge CNC Milling Tooling

$79.20 USD

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Check compatibility: Confirm the model and dimensions before ordering.
Need help choosing? Contact us before ordering.

💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description

KORLOY SECA1204AFTN PC230 Indexable Carbide Milling Inserts (10pcs/box)

High-Precision ISO Standard Indexable Milling Inserts for Advanced CNC Steel and Stainless Steel Machining

1. Product Overview: Which insert is best for high-efficiency face milling of structural steels and stainless steels?

Which indexable milling insert delivers exceptional wear resistance, smooth chip control, and extended tool life during high-speed CNC face milling operations? Verified by ISO 1832 standard compliance data, the KORLOY SECA1204AFTN PC230 combines a durable carbide substrate with an advanced multi-layer PVD coating. Engineered specifically for carbon steels, alloy steels, and stainless steels, the specialized -AFTN chipbreaker geometry minimizes cutting resistance, suppresses chatter, and ensures optimal surface finishes during general roughing and finishing tasks.

2. Product Core Advantages (Key Features)

  • PC230 Grade Technology: Specialized PVD coating paired with a fine-grained carbide substrate provides superior protection against flank wear and thermal cracking under continuous cutting speeds.
  • -AFTN Chipbreaker Geometry: Designed for low cutting forces, effective chip evacuation, and reduced entry shock across indexable face milling cutter bodies.
  • ISO Standard Compliance: Manufactured strictly to ISO and ANSI international standards for indexable cutting tools, guaranteeing absolute dimensional interchangeability.
  • Dual-Sided Economy: Indexable dual-sided design maximizes total edge utilization and lowers overall component production costs.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters to achieve optimal tool life and surface finish.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Shape / Angle SECA (Square Face Mill Insert) SECA (Square Face Mill Insert)
Cutting Edge Length (L) 12.0 mm ~0.472 inch
Insert Thickness (S) 4.0 mm ~0.157 inch
Corner Radius (RE) 0.8 mm (Standard wiper) 0.0315 inch
Recommended Feed ($f_z$) 0.08 - 0.22 mm/tooth 0.0031 - 0.0087 in/tooth
Cutting Speed ($Vc$) 160 - 280 m/min 525 - 920 SFM

ISO Model Breakdown: SECA1204AFTN PC230

S
Square shape
E
75° clearance
C
Tolerance class
A
Hole type / design
12
12 mm length
04
4.0 mm thickness
AFT
Face geometry
N-PC230
Notch & Grade

4. Product Application Scenarios

Engineered for multi-axis CNC vertical and horizontal machining centers. Widely applied in automotive components, industrial machinery manufacturing, aerospace bracket fabrication, and mold engineering where precision surface finishes and reliable tool performance are required.

5. Compatibility (Tooling & Equipment)

  • Milling Cutters: Fits standard indexable face milling cutter bodies configured for SECA 1204 pocket geometry.
  • Machine Spindles: BT40/BT50, CAT40/CAT50, and HSK-A63/HSK-A100 industrial machine tool spindles.
  • Workholding Systems: Compatible with hydraulic clamping towers, modular machine vises, and zero-point workholding fixtures.

6. Grade Comparison & Workpiece Material Matrix

Evaluating grade PC230 against alternative international grades ensures peak productivity across diverse workpiece categories.

ISO Material Group Workpiece Description KORLOY Grade PC230 Performance Equivalent Industry Grades
P Group Carbon Steel, Alloy Steel (< 45HRC) Primary recommendation; exceptional wear resistance and smooth cutting performance. Sandvik GC4220 / Kyocera PR1210
M Group Stainless Steel (Austenitic / Martensitic) High resistance to built-up edge and thermal deformation during stainless milling. Kennametal KCP10 / Seco MP1500
K Group Gray Cast Iron / Ductile Iron Suitable for stable finishing passes and consistent surface texture. Mitsubishi VP15TF / Walter WK10

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-direct KORLOY indexable cutting tools, eliminating counterfeit risks and ensuring verified metallurgical composition.

Engineering & Technical Support

Backed by empirical ISO machining data, we assist production engineers in optimizing feeds, speeds, and tool paths for maximum machining ROI.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: What makes grade PC230 ideal for steel and stainless steel milling?

A: Grade PC230 features an advanced PVD coating structure designed to resist thermal shock and flank wear at higher cutting speeds ($Vc$).

Q: How does the -AFTN geometry enhance workpiece finish?

A: The -AFTN positive geometry provides smooth chip shearing and minimizes cutting forces, resulting in an exceptional surface finish.

Q: How many cutting inserts are packaged in each box?

A: Each factory-sealed container includes precisely 10 indexable carbide inserts.

Troubleshooting & Grade Comparison Tips

  • Premature Flank Wear: If flank wear occurs too rapidly, reduce cutting speed ($Vc$) by 15-20% or check coolant volume.
  • Poor Surface Roughness: Ensure the wiper edge is clean and properly seated in the cutter pocket, and verify spindle runout limits.
  • Edge Chipping: Reduce per-tooth feed rate ($f_z$) or inspect tool holder pockets for chip impaction.

Authoritative Reference: ISO 1832 standard compliance and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.