Korloy SNMG120404-GS PC9030 Stainless Steel Turning Insert (10pcs)

$57.93 USD

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SKU: SNMG120404-GS PC9030
Description

The Original Korloy SNMG120404-GS PC9030 is a highly economical and precise Double-Sided Square Turning Insert, specifically optimized for Stainless Steel (M-Group) and Heat-Resistant Alloys. With a total of 8 cutting edges, this insert offers incredible value for high-volume production. The PC9030 PVD Coating is engineered to resist adhesive wear and thermal cracking, while the -GS (High-Precision Finishing) chipbreaker features a sharp rake angle to slice through "gummy" materials like 304 and 316 stainless steel with ease.

8-Edge Efficiency: Why pay more for fewer edges? The SNMG1204 series provides double the life compared to single-sided positive inserts (like SCMT). When paired with the GS chipbreaker, it becomes the go-to solution for achieving mirror-like finishes on stainless shafts and precision components.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code SNMG120404-GS
Corner Radius 0.4 mm (Fine Finishing)
Inscribed Circle (IC) 12.7 mm
Grade PC9030 (Specialized PVD for Stainless)

Core Performance Benefits:

  • Exceptional Surface Quality: The GS chipbreaker is designed to produce short, manageable chips even at small depths of cut, preventing scratches on the workpiece.
  • Advanced PVD Shield: PC9030's TiAlN layer prevents the chemical reaction between the tool and stainless steel that causes "built-up edge."
  • High Economy: 8 usable corners per insert drastically reduce the cost-per-part in manufacturing.
  • Extreme Toughness: The specialized substrate handles light interrupted cuts without edge failure.

Recommended Cutting Parameters (Stainless Steel):

Material Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (ap)
304 / 316 Stainless 110 - 200 m/min 0.05 - 0.20 mm/rev 0.2 - 2.5 mm
400 Series Stainless 130 - 230 m/min 0.08 - 0.25 mm/rev 0.3 - 3.0 mm
Inconel / Super Alloys 30 - 60 m/min 0.05 - 0.15 mm/rev 0.2 - 1.5 mm

Compatible Tool Holders:

Fits all standard ISO holders for 12.7mm square negative inserts:


Machinist Tip: Why GS Chipbreaker for Stainless?

Optimizing your SNMG120404 results:

-GS (Finishing)

Precision & Control. The GS geometry is very sharp. It is designed to cut thin layers of material without rubbing. Use this when you need a tight tolerance and high surface finish on 300-series stainless.

-HM (Medium-Roughing)

Bulk Removal. If you need to take deep cuts or remove large amounts of material, the HM chipbreaker is stronger. However, it won't provide the same precision finishing as the GS.

Pro Advice: For SNMG120404-GS PC9030, if you encounter vibration, check your tool overhang. Negative inserts like SNMG generate higher radial forces than positive ones; ensure your setup is rigid to get the best out of the sharp GS edge.

Packaging: 10 pieces per box.

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