Mitsubishi SNMG120404-MA UC5115 Turning Insert | Cast Iron Finishing

$56.20 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

SNMG120404-MA UC5115

Mitsubishi Materials | The Precision Standard for Cast Iron Machining

The Mitsubishi SNMG120404-MA UC5115 is a high-stability indexable turning insert designed specifically for cast iron finishing and medium cutting. Utilizing the specialized UC5115 CVD coating, this insert excels in the machining of gray cast iron (FC) and ductile iron (FCD). With its precise 0.4mm corner radius and MA chipbreaker, it provides the ultimate solution for operators requiring high dimensional accuracy and superior surface finish in challenging cast materials.

Packaging: 100% Genuine Mitsubishi | Box of 10 Inserts

ISO Designation Decoded

S
Square 90°
N
0° Relief
M
M-Class Tol.
G
Double Sided
12
12.7mm Size
04
4.76mm Thick
04
0.4mm Radius
MA
Medium Chipbreaker

Technical Specifications

Dimension Metric (ISO) Inch (ANSI) Equivalent
Model Name SNMG120404-MA SNMG 431-MA
Inscribed Circle ($IC$) 12.7 mm 0.500" (1/2")
Thickness ($S$) 4.76 mm 0.187" (3/16")
Corner Radius ($RE$) 0.4 mm 0.016" (1/64")

UC5115 Grade Advantage

The UC5115 grade is Mitsubishi's specialized CVD coated carbide for ISO K15-K25 materials. It features a robust TiCN + Al2O3 coating structure that provides exceptional heat resistance and suppresses thermal cracking. This makes it the "stable workhorse" for interrupted turning or machining ductile iron where mechanical shock is frequent.

MA Precision Geometry

The MA chipbreaker is a versatile medium-cutting geometry that excels in chip control. When paired with a 0.4mm radius, it provides lower cutting resistance, making it ideal for thin-walled parts or finishing passes. This geometry prevents chip entanglement and preserves the quality of your CNC turning projects.

Recommended Cutting Parameters

Starting Values for Cast Iron (UC5115)

Material Group Cutting Speed ($v_c$) Feed Rate ($f$) Depth of Cut ($a_p$)
Gray Cast Iron (FC) 150 - 350 m/min 0.10 - 0.30 mm/rev 0.5 - 3.0 mm
Ductile Cast Iron (FCD) 120 - 250 m/min 0.10 - 0.25 mm/rev 0.5 - 2.5 mm

HOLDER COMPATIBILITY

Compatible with industry-standard PSSNR/L, DSBNR/L, or MSKNR/L 90° turning tool holders.

Browse Tool Holders →

💡 Quick Tips: Grade Selection

  • UC5115 (Current): The "Impact specialist." Best for interrupted cuts or ductile iron with casting skin.
  • UC5105: The "Speed specialist." Use for high-speed continuous turning on gray iron (FC) to maximize output.
  • MC5015: The newest tech for ultra-high-speed productivity in automotive casting parts.

Search Keywords: Mitsubishi SNMG120404 price, SNMG 431 MA UC5115 datasheet, cast iron finishing insert, CNC lathe tooling parameters, stable carbide for gray iron, indexable turning tools.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.