ZCC.CT SPCW1204EDR YBG102 Milling Insert | Precision Tooling - BEYOND

ZCC.CT SPCW1204EDR YBG102 Milling Insert | Precision Tooling

$137.76 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

SPCW1204EDR YBG102

Nano-Coated Carbide Solutions for Difficult-to-Cut Materials

Model Nomenclature Breakdown

Every letter in the SPCW1204EDR model signifies a specific precision engineering standard:

S
Square 90°
P
11° Relief Angle
C
M-Class Tolerance
W
Countersunk Hole
12
12.7mm IC
04
4.76mm Thick
EDR
Edge Prep/Radius

Size Specifications

Unit System Model Number Inscribed Circle Thickness
ISO (Metric) SPCW1204EDR 12.70 mm 4.76 mm
ANSI (Inch) SPCW 43 EDR 0.500" 0.187"

YBG102 PVD Grade Technology

The YBG102 grade is a specialized PVD nano-coated carbide material. It features an ultra-fine Nc-TiAlN coating combined with a high-strength substrate. This makes it ideal for finishing to semi-finishing of stainless steel and high-temperature alloys, offering incredible thermal stability and preventing notch wear.

EDR Geometry Performance

The EDR chipbreaker/geometry is designed for smooth chip evacuation and reduced cutting force. It is particularly effective for indexable milling cutters operating in aerospace and medical component manufacturing where precision is paramount.

Recommended Cutting Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (fz)
Stainless Steel (M Class) 120 - 220 m/min 0.10 - 0.25 mm/t
Heat Resistant Alloys (S Class) 30 - 80 m/min 0.08 - 0.20 mm/t
SHOP MATCHING MILLING HOLDERS

Questions & Answers

Q: Is YBG102 suitable for dry machining?
A: Yes, the nano-AlTiN coating provides excellent heat resistance, allowing it to perform well in dry milling conditions for stainless steel.
Q: What is the main application for the SPCW1204 model?
A: It is primarily used for face milling and shoulder milling where high surface quality and dimensional accuracy are required.

Global Trust - Customer Feedback

⭐⭐⭐⭐⭐ "Aerospace Grade"
Liam W. - United Kingdom

Outstanding performance on Inconel. Tool life in YBG102 is twice our previous brand.

⭐⭐⭐⭐⭐ "Top Finish"
Hans G. - Germany

We use these for finishing 316L parts. The SPCW 1204 dimensions are perfect every time.

⭐⭐⭐⭐⭐ "Great Value"
Chen L. - Singapore

ZCC.CT provides the best cost-to-performance ratio for our CNC shop.

⭐⭐⭐⭐⭐ "Reliable Tools"
Mateo R. - Brazil

Fast chip evacuation and very low vibration during the milling process.

⭐⭐⭐⭐⭐ "Quality PVD Coating"
Sarah M. - USA

The YBG102 coating is very tough. Handles the heat of dry milling quite well.

Related Search Keywords: ZCCCT Milling Inserts, SPCW1204EDR Stainless Steel, PVD Coated Carbide Tips, CNC Face Milling Cutters, Heat Resistant Alloy Machining.

Industrial Pro-Tip: For heavy interrupted cuts in stainless steel, consider switching to YBG205 for increased toughness.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.