TaeguTec DCGT070202FL K10 | Aluminum & Non-Ferrous Finishing Insert

$80.13 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec DCGT070202FL K10

Master of Non-Ferrous Finishing: Razor-Sharp Uncoated Solution for Aluminum

Product Overview

"Which insert is best for high-speed finishing of aluminum parts where a mirror finish and zero-burr edge are required?"

The TaeguTec DCGT070202FL K10 is a high-precision turning solution dedicated to ISO N (Aluminum, Brass, Copper) machining. Built on the premium K10 Uncoated Carbide grade, this insert offers an exceptionally sharp cutting edge that prevents "Built-Up Edge" (BUE), a common failure in gummy non-ferrous materials. The FL (Finishing-Light) chipbreaker features a highly polished rake face and ground periphery, ensuring smooth chip evacuation and a superior Ra surface value even at light depths of cut.

Key Features

Elite K10 Uncoated Carbide

Pure tungsten carbide substrate with high hardness and chemical stability, specifically designed to resist adhesion in non-ferrous alloys.

FL Ground Sharp Edge

The periphery is fully ground to achieve a razor-sharp geometry, minimizing cutting resistance and heat generation during fine finishing.

Mirror Finish Output

A polished rake face reduces friction, allowing chips to glide off and leaving behind a pristine, high-gloss surface.

Technical Specifications

ISO Code Decoding: DCGT070202FL

D
55° Rhom
C
7° Relief
G
Grd Edge
T
Hole/Sint
07
6.35mm IC
02
2.38mm S
02
0.2mm RE
FL
Finishing
Unit System Designation I.C. Dimension Thickness (S)
Metric (ISO) DCGT070202FL 6.35 mm 2.38 mm
Imperial (ANSI) DCGT2(1.5)0.5FL 0.250" 0.094"

Recommended Cutting Parameters (ISO N Non-Ferrous)

Material Group Speed (Vc) Feed Rate (fn)
Aluminum (Si < 12%) 300 - 800 m/min 0.05 - 0.15 mm/rev
Copper / Brass 150 - 400 m/min 0.03 - 0.12 mm/rev

Compatible Swiss & CNC Holders

This 7° positive insert requires precision toolholders such as SDJCR/L 07, SDNCN 07, and S-SDUCR/L 07 boring bars.

Product Applications

  • Precision turning of aluminum automotive components and sensor housings.
  • Finishing of small-diameter copper and brass electrical connectors.
  • High-speed finishing of aluminum optical mirror components.
  • Detailed profiling on Swiss-type lathes for intricate non-ferrous hardware.

TaeguTec Grade Comparison (Non-Ferrous)

Grade Name Surface Logic Best Use Case
K10 (Uncoated) Razor Sharp / Low Friction Finishing: Pure Aluminum & Copper Alloys.
DLC Grade Diamond-Like Carbon Abrasive: High-Silicon Aluminum (Si > 12%).

Why Choose TaeguTec?

TaeguTec, as a key member of the global IMC Group, is a specialist in the science of sharp-edge technology. The DCGT K10 series is engineered for the specific chemical properties of non-ferrous metals, ensuring that "smearing" is eliminated from your production floor. By maintaining a pure, uncoated carbide substrate, we provide the maximum possible sharpness that coated inserts cannot replicate. When your parts require a mirror Ra finish and dimensional perfection, industry leaders trust TaeguTec.

Verified Global Feedback

★★★★★

"Aluminum Perfection"

Finally found an insert that doesn't stick to 6061-T6. The finish is literally like a mirror. Best results on our Swiss machines.

— Precision Aero Parts (USA)
★★★★★

"No More Burrs"

Sharpness is incredible. We machine tiny brass connectors and the edge is always clean with no burr formation.

— Connector Solutions GmbH (Germany)
★★★★☆

"Excellent Chip Control"

The FL breaker keeps chips short even at light feeds. No bird-nesting around the spindle anymore.

— Techno Components (Japan)

Frequently Asked Questions

1. Why is this grade uncoated?

Uncoated K10 Carbide allows for a sharper cutting edge than coated inserts, as coatings slightly round the edge. Sharpness is critical to prevent material smearing in aluminum.

2. Can I use this for Stainless Steel?

No. Uncoated carbide will wear out instantly in ferrous materials like steel or stainless due to chemical diffusion. Use PVD grades like TT9020 for stainless.

💡 Machining Tip: To achieve a Mirror Finish in Aluminum, use high cutting speeds (Vc > 500m/min) and ensure high-pressure coolant to flush chips away instantly.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.