TaeguTec DCMT070204FG TT5080 | PVD Coated Stainless Steel Insert

$103.39 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec DCMT070204FG TT5080

Mastering Stainless Steel: Advanced PVD Coating for High-Toughness Precision

Product Overview

"Which insert is most reliable for precision finishing in gummy stainless steels while preventing built-up edge?"

The TaeguTec DCMT070204FG TT5080 is the ultimate solution for finishing ISO M (Stainless Steel) and ISO S (High-Temperature Alloys). Unlike standard grades, the TT5080 features a nano-structured PVD coating that excels in preventing Built-Up Edge (BUE) and providing high thermal stability. The FG (Finishing-General) chipbreaker is engineered with a sharp, ground cutting edge and a specific geometry that ensures excellent chip evacuation even at low feed rates. This insert is ideal for parts requiring tight tolerances and superior surface integrity in challenging materials.

Key Features

TT5080 PVD Grade

High-toughness sub-micron substrate with advanced PVD coating for superior resistance to oxidation and heat.

FG Precision Geometry

Optimized chip control for finishing cycles, minimizing tool pressure to prevent deflection in slender workpieces.

0.4mm Radius Sharpness

A sharp corner radius that enables precise profile turning and excellent Ra finish on internal and external diameters.

Technical Specifications

ISO Code Decoding: DCMT070204FG

D
55° Rhom
C
7° Relief
M
Tolerance
T
Hole/Sint
07
6.35mm IC
02
2.38mm S
04
0.4mm RE
FG
Finishing
Unit System Designation I.C. Dimension Thickness (S)
Metric (ISO) DCMT070204FG 6.35 mm 2.38 mm
Imperial (ANSI) DCMT21.51FG 0.250" 0.094"

Recommended Cutting Parameters

Material Group Speed (Vc) Feed Rate (fn)
Stainless Steel (304/316) 100 - 220 m/min 0.05 - 0.15 mm/rev
Heat Resistant Alloy 30 - 80 m/min 0.05 - 0.12 mm/rev

Compatible Toolholders

This DCMT 0702 insert is perfectly suited for 07-size holders including SDJCR/L 07, SDNCN 07, and S-SDUCR/L 07 boring bars.

Product Applications

  • Finishing of medical-grade stainless steel surgical instruments.
  • Precision turning of aerospace fasteners and titanium components.
  • High-quality boring operations for small-diameter bores in 316 Stainless Steel.
  • Optimized for CNC lathes and multitasking Swiss machines.

TaeguTec Grade Comparison (Stainless & Heat Resistant)

Grade Name Coating Best Result
TT5080 (Carbide) PVD TiAlN Toughness: Superior edge life in gummy or hard-to-cut metals.
TT8020 (Carbide) PVD TiN/TiAlN Versatility: General stainless steel applications.

Why Choose TaeguTec?

TaeguTec is a global pioneer in industrial tooling, providing specialized solutions that exceed the rigorous demands of the aerospace, automotive, and medical industries. The TT5080 grade represents our commitment to solving the challenges of modern materials. By utilizing nano-coating technology and elite carbide substrates, we ensure that every cut is stable, every finish is precise, and tool life is maximized. Trust TaeguTec for industrial-grade performance where dimensional accuracy is the only standard.

Global Industry Feedback

★★★★★

"Reliable for 316L"

We use these for surgical valve components. The TT5080 grade stays sharp far longer than competitive PVD grades we've tested.

— MedTech Manufacturing (USA)
★★★★★

"Top für Edelstahl"

Excellent surface Ra values. Chip control with the FG breaker is very consistent even at small depths.

— Präzision Guss GmbH (Germany)
★★★★☆

"Ottima stabilità"

No built-up edge issues on titanium turning. Very impressed with the thermal resistance.

— Meccanica di Precisione (Italy)

Frequently Asked Questions

1. Is the TT5080 grade suitable for high-speed machining?

Yes, the PVD TiAlN coating is designed for high thermal resistance, allowing for higher cutting speeds in stainless steel compared to standard carbide.

2. What is the benefit of the FG chipbreaker for stainless steel?

Stainless steel is prone to long, stringy chips. The FG breaker is ground to force chip breakage at small depths, protecting the workpiece surface.

💡 Professional Tooling Tip: When machining stainless steel with TT5080, ensure high-pressure coolant is aimed directly at the cutting edge to maximize tool life and prevent work hardening of the material.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.