TaeguTec DCMT11T302FA CT3000 | Precision Cermet Finishing Insert

$114.69 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec DCMT11T302FA CT3000

The Pinnacle of Surface Quality: High-Speed Cermet Solution for Mirror Finishing

Product Overview

"Which precision insert should I use to achieve a mirror-like Ra finish on steel parts without frequent tool changes at high speeds?"

The TaeguTec DCMT11T302FA CT3000 is an elite turning insert engineered for the final finishing stages of ISO P (Steel) and ISO M (Stainless Steel) components. Unlike standard carbide, the CT3000 Cermet grade utilizes a titanium-based ceramic-metal composite that resists oxidation and material welding (BUE) even at extreme cutting temperatures. The FA (Finishing-Automotive) chipbreaker is ground to perfection, providing a sharp cutting edge and narrow groove geometry that guarantees stable chip evacuation during light-depth finishing, even in gummy materials.

Key Features

CT3000 High-Gloss Grade

A TiCN-based cermet that provides incredible chemical stability, ensuring the insert edge stays sharp and avoids sticking.

FA Precision Ground Edge

Peripheral ground geometry provides a razor-sharp cut, drastically reducing tool pressure and preventing work-hardening.

Enhanced Thermal Resistance

Maintains hardness at high Vc (Cutting Speeds), allowing for faster cycle times without compromising surface integrity.

Technical Specifications

ISO Code Decoding: DCMT11T302FA

D
55° Rhom
C
7° Relief
M
Tolerance
T
Hole/Sint
11
9.525mm IC
T3
3.97mm S
02
0.2mm RE
FA
Finishing
Unit System Designation I.C. Dimension Thickness (S)
Metric (ISO) DCMT11T302FA 9.525 mm 3.97 mm
Imperial (ANSI) DCMT3(2.5)0.5FA 0.375" 0.156"

Recommended Cutting Parameters (ISO P/M)

Material Group Speed (Vc) Feed Rate (fn)
Low Carbon Steel 150 - 450 m/min 0.04 - 0.15 mm/rev
Alloy Steel 120 - 350 m/min 0.03 - 0.12 mm/rev

Compatible Toolholders

This 11-size DCMT insert is designed for standard holders like SDJCR/L 11, SDNCN 11, and S-SDUCR/L 11 boring bars.

Product Applications

  • High-precision finishing of automotive crankshafts and small engine parts.
  • Mirror-finish profile turning for medical-grade stainless steel components.
  • Final pass machining for aerospace alloy steel fasteners and fittings.
  • Excellent for Swiss-type lathes and small part turning where surface Ra is critical.

Compatibility & Equipment

The DCMT11T3 geometry is a universal standard. It is compatible with all screw-on ISO turning holders. Best performance is observed on CNC lathes with high-spindle speeds, allowing the CT3000 grade to reach its optimal thermal efficiency range.

TaeguTec Grade Comparison (Finishing)

Grade Name Substrate Primary Focus
CT3000 (Cermet) TiCN Cermet Precision Ra: Best for high-gloss finishing of steel.
PV3010 (PVD Cermet) Coated Cermet Durability: Extended tool life in intermittent cuts.

Why Choose TaeguTec?

TaeguTec, as an IMC Group brand, is a global leader in high-performance tooling. The CT3000 Cermet series represents our commitment to "Green Machining"—achieving surface finishes so perfect that secondary grinding processes can often be eliminated entirely. Unlike carbide, our cermet maintains a chemical inertness that prevents the atomic bonding of steel to the insert tip, ensuring your last part is as dimensionally perfect as the first. Choose TaeguTec for precision that defines your workshop.

Verified Global Feedback

★★★★★

"Mirror finish reached!"

We use these on alloy steel 4140. The Ra finish is better than we ever got with coated carbide. Saved us a grinding step.

— Precision Works (USA)
★★★★★

"Exzellente Standzeit"

Great life at high speed. The FA chipbreaker works perfectly on light finishing cuts. No stringy chips.

— Mech-Fertigung GmbH (Germany)
★★★★☆

"Stable Precision"

Dimensions stay consistent throughout the shift. Cermet handles the heat very well during dry machining.

— K-Industry (Japan)

Frequently Asked Questions

1. Why is cermet better for steel finishing than carbide?

Cermet (Ceramic-Metal) has a low affinity for steel, meaning the work material won't stick to the tool. This prevents Built-Up Edge (BUE) and results in a much smoother surface finish.

2. Can I use these for Aluminum?

No. For aluminum, we recommend uncoated sharp carbide (like TaeguTec K10). Cermet is optimized for ferrous materials like steel and stainless steel.

💡 Pro Tip: To maximize the mirror effect of CT3000, ensure you have sufficient cutting speed (Vc). Cermet performs best when hot—don't be afraid to run it faster than carbide!

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.