Taegutec TCMT090204PC CT3000 Cermet Insert for CNC Finish Turning (10pcs)

$88.40 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TCMT090204PC CT3000

Mirror Finishing Specialist: High-Speed Cermet with PC Chip Control

Product Overview

"Which insert is best for finishing small steel parts where surface Ra values and chip breaking are critical?"

The TaeguTec TCMT090204PC CT3000 is a high-performance 9mm triangular cermet insert designed for elite Steel (ISO P) finishing. Utilizing the CT3000 Cermet grade (a Ceramic-Metal composite), this tool offers superior chemical stability compared to tungsten carbide, effectively eliminating the "Built-Up Edge" (BUE) that dulls surface finishes. The PC (Positive Finishing) chipbreaker is specifically engineered for light depths of cut, providing sharp shearing action and excellent chip evacuation in high-velocity operations. When your production requires high dimensional accuracy and a brilliant mirror finish, the CT3000 PC combination is the industry benchmark.

Core Advantages

Cermet Precision

The CT3000 grade maintains a sharp cutting edge even at high temperatures, ensuring Ra values stay consistent throughout the batch.

PC Chipbreaker Tech

Designed for finishing, the PC geometry curls chips tightly for safe evacuation, protecting the workpiece surface from scratches.

Extreme Wear Resistance

Superior crater and flank wear resistance in continuous steel turning, significantly reducing tool replacement frequency.

Technical Specifications

ISO Model Decoding: TCMT 090204 PC

T
Triangle
C
7° Relief
M
Tolerance
T
W/ Hole
09
9.6mm L
02
2.38mm T
04
0.4mm RE
Standard Designation I.C. Size Thickness
Metric TCMT 090204 PC 5.56 mm 2.38 mm
Imperial TCMT 1.8(1.5)1 PC 0.218" 0.094"

Recommended Cutting Parameters (CT3000)

Material Group Vc (m/min) fn (mm/rev)
Carbon Steel (P1-P2) 180 - 450 0.05 - 0.20
Alloy Steel (P3-P4) 150 - 380 0.05 - 0.15

Applications & Compatibility

  • Precision Components: Ideal for automotive valves, hydraulic fittings, and small engine parts.
  • High-Speed Finishing: Best used in continuous cuts to achieve the desired mirror effect.
  • Materials: Optimized for all ISO P Steels and Ductile Iron. Avoid non-ferrous metals.
  • Standard Holders: Fully compatible with S-TCMCR/L boring bars and external TCMT 09 holders.

TaeguTec Cermet vs Carbide

Grade Material Application Focus Surface Finish (Ra)
CT3000 Cermet Final Precision Pass Mirror (< 0.8)
TT9215 CVD Carbide High Speed Roughing Good (1.6 - 3.2)
TT9225 CVD Carbide General Purpose Standard (> 3.2)

Why Choose Us

Authentic TaeguTec excellence for precision machine shops. We supply genuine industrial tooling that ensures your finish passes are consistent from the first part to the last.

★★★★★

"Switched from carbide for my finishing passes. The CT3000 leaves a surface that looks like it was ground."

— Richard D., USA
★★★★★

"The PC breaker works perfectly on my Swiss CNC. Great chip control on small alloy steel parts."

— Hans W., Germany
★★★★★

"Consistent Ra values over long production runs. Excellent dimensional stability."

— Sato Y., Japan
★★★★☆

"Molto buono per la finitura di precisione. Finish is much brighter than standard inserts."

— Pietro M., Italy
★★★★★

"Fast delivery and the real deal. If you machine steel, you need this cermet for your final pass."

— Chris L., USA

Frequently Asked Questions

Q: Can I use this for interrupted cuts?
A: Cermet is more brittle than carbide. It is highly recommended for continuous finishing. For heavy interruptions, consider a PVD carbide grade like TT5080.
Q: What is the optimal depth of cut for the PC breaker?
A: The PC breaker is optimized for light finishing depths, typically between 0.2mm and 1.0mm.
Q: Why no coating on this insert?
A: CT3000 is an uncoated cermet because cermet itself has a natural resistance to chemical heat and adhesion. Uncoated edges stay sharper for precision finishing.

Machinist Tip: To achieve the best mirror finish with cermet, increase your cutting speed (Vc) and ensure you are using a consistent flow of clean coolant to remove fine finishing chips.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.