Taegutec TCMT110204FG TT5100 Carbide Insert for Cast Iron Turning (10pcs)
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TaeguTec TCMT110204FG TT5100
Specialized CVD Grade for High-Speed Cast Iron Finishing
Product Overview
"Which insert is best for maintaining dimensional accuracy and high wear resistance in abrasive cast iron turning?"
The TaeguTec TCMT110204FG TT5100 is a precision-engineered 11mm triangular insert tailored for Cast Iron (ISO K). The TT5100 CVD grade features a thick, heat-resistant coating matrix specifically designed to combat the abrasive nature of gray and ductile iron. Coupled with the FG (Fine-Ground) chipbreaker, this insert offers a sharp but reinforced cutting edge that excels in light-to-medium finishing passes. The 0.4mm corner radius ensures minimal vibration and superior surface Ra, making it the ideal choice for high-speed automated production where tool life consistency is paramount.
Core Advantages
Optimized for high-speed dry machining of abrasive irons, providing extreme hardness and crater wear protection.
Engineered for stable chip control at light depths of cut, reducing cutting forces on smaller CNC lathes.
The TT5100 substrate is designed to prevent edge micro-chipping even under varied thermal loads during high-speed runs.
Technical Specifications
ISO Model Decoding: TCMT 110204 FG
Triangle
7° Relief
Tolerance
W/ Hole
11.0mm L
2.38mm T
0.4mm RE
| Standard | Designation | I.C. Size | Thickness |
|---|---|---|---|
| Metric | TCMT 110204 FG | 6.35 mm | 2.38 mm |
| Imperial | TCMT 2(1.5)1 FG | 0.250" | 0.094" |
Recommended Cutting Parameters (TT5100)
| Material Group | Vc (m/min) | fn (mm/rev) |
|---|---|---|
| Gray Cast Iron (GG) | 250 - 500 | 0.10 - 0.25 |
| Nodular Cast Iron (GGG) | 150 - 300 | 0.10 - 0.20 |
Holder Compatibility
Shop TCMT 11 Compatible Holders →Applications & Compatibility
- Machining Operations: High-speed finishing and semi-finishing of cast iron.
- Target Materials: Gray Cast Iron, Ductile/Nodular Iron (ISO K).
- Industrial Use: Brake discs, engine blocks, pump housings, and transmission cases.
- Equipment Match: Fits all ISO-standard STFCR/L external holders and S-TCMCR/L boring bars.
TaeguTec Grade Comparison
| Grade | Process | ISO Area | Primary Benefit |
|---|---|---|---|
| TT5100 | CVD | K (Cast Iron) | Max Abrasion Resistance / High Vc |
| TT8125 | CVD | P (Steel) | High Speed Steel Specialist |
| TT9080 | PVD | M / S | Stainless & Aerospace Specialist |
Why Choose Us
Authentic TaeguTec tooling solutions for the modern CNC shop. We supply only genuine industrial-grade carbide to ensure your cycle times are shortened and your tool life is maximized.
"TT5100 is the best I've used for brake rotors. The tool life is double what we had with generic CVD grades."
— Mike S., USA"Sehr stabil bei Gussbearbeitung. Die FG-Geometrie liefert eine perfekte Oberfläche."
— Hans B., Germany"Genuine quality. Excellent performance on ductile iron pump housings."
— Kenji O., Japan"Resistenza all'usura impressionante. Ottimo per lavorazioni ad alta velocità."
— Roberto T., Italy"Reliable and consistent. We run these overnight without worrying about edge failure."
— Simon W., UKFrequently Asked Questions
A: TT5100 is optimized for high-speed wear resistance in continuous cuts. For heavy interruptions, consider using a tougher grade like TT5130.
A: While possible, it is not recommended. The coating chemistry of TT5100 is specifically designed to resist the abrasive nature of cast iron. For steel, use TT8125 or TT9225.
A: The FG (Fine-Ground) geometry provides a sharper edge than standard breakers, which is essential for achieving fine finishes and maintaining low cutting pressures on delicate cast iron components.
Need Help With taegutec Inserts?
Looking for a taegutec equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This taegutec insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.