Taegutec TCMT110204PC TT9080 Carbide Insert for CNC Finish Turning (10pcs)

$99.70 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TCMT110204PC TT9080

Precision PVD Technology for Elite Stainless Steel & Superalloy Finishing

Product Overview

"Which insert is the most reliable for finishing passes in tough 316 stainless or heat-resistant titanium alloys?"

The TaeguTec TCMT110204PC TT9080 is an 11mm triangular turning insert engineered specifically for Stainless Steel (ISO M) and High-Temperature Superalloys (ISO S). Utilizing the advanced TT9080 PVD grade, this insert features a high-toughness substrate paired with a dense TiAlN coating that prevents thermal cracking and notch wear. The PC (Positive Finishing) chipbreaker is the highlight of this geometry; it is designed with a sharp cutting edge and a specific rake angle that minimizes cutting resistance and heat generation in "gummy" materials. This makes it the premier choice for achieving high-precision surface finishes and tight dimensional tolerances in aerospace and medical manufacturing.

Core Advantages

High-Performance PVD Coating

The TT9080 grade is exceptionally resistant to chemical wear and heat, maintaining edge sharpness in high-temp alloys.

Anti-BUE PC Breaker

The Positive Finishing (PC) geometry effectively prevents Built-Up Edge (BUE), a common failure in stainless steel turning.

Extended Tool Life

Sub-micron substrate grain structure provides the toughness required to handle vibration in internal boring and finishing.

Technical Specifications

ISO Model Decoding: TCMT 110204 PC

T
Triangle
C
7° Relief
M
Tolerance
T
W/ Hole
11
11.0mm L
02
2.38mm T
04
0.4mm RE
Standard Designation Inscribed Circle Thickness
Metric TCMT 110204 PC 6.35 mm 2.38 mm
Imperial TCMT 21.51 PC 0.250" 0.094"

Recommended Cutting Parameters (TT9080)

Workpiece Material Vc (m/min) fn (mm/rev)
Austenitic Stainless (304/316) 90 - 180 0.05 - 0.20
High-Temp Alloys (Inconel) 30 - 60 0.05 - 0.15

Applications & Compatibility

  • Precision Finishing: Optimized for fine surface Ra values in Stainless 304, 316L, and Duplex.
  • Aerospace/Medical: Excels in machining Titanium and Inconel components.
  • Small-Scale Turning: 11mm size is perfect for small diameters and internal boring operations.
  • Holder Standards: Fits all ISO S-TCMCR/L and STFCR/L toolholders using TCMT 11T3 size pockets.

TaeguTec Grade Comparison

Grade Type ISO Scope Primary Machining Benefit
TT9080 PVD M (Stainless) / S Heat Resistance & Finishing Accuracy
TT5080 PVD M / S Toughness for Interrupted Cuts
CT3000 Cermet P (Steel) Mirror Finish on Carbon Steels

Why Choose Us

Authentic TaeguTec tooling with global shipping. We specialize in providing the industrial-grade inserts required for mission-critical manufacturing in aerospace, energy, and medical sectors.

★★★★★

"Perfect for 316L. The PC chipbreaker actually curls the chip instead of creating long bird nests."

— David S., USA
★★★★★

"TT9080 is the most consistent grade for our titanium valves. Tool life increased by 15%."

— Klaus M., Germany
★★★★★

"Excellent finishing on internal bores. TaeguTec quality never disappoints."

— Kenji H., Japan
★★★★☆

"Ottimo per acciaio inox. Superficie molto lucida."

— Andrea B., Italy
★★★★★

"Fast shipping to the UK. The 11mm PC is my go-to for small lathe work."

— Tom L., UK

Frequently Asked Questions

Q: Can I use TT9080 for dry machining stainless?
A: For stainless steel, we always recommend high-pressure coolant. It prevents Built-Up Edge and helps the PC breaker evacuate chips more efficiently.
Q: What is the optimal depth of cut (Ap) for the PC breaker?
A: The PC geometry is a finishing specialist. We recommend a depth of cut between 0.2mm and 1.0mm.
Q: Is this insert suitable for roughing?
A: No. The TCMT 11 size and PC breaker are designed for final precision passes. For roughing, consider a CNMG or WNMG geometry with an MT or RT breaker.

Machinist Tip: When machining aerospace alloys, the sharp edge of the PC breaker is critical. Change the insert at the first sign of flank wear to prevent work-hardening of the workpiece surface.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.