Taegutec TDJ4 TT9080 Carbide Grooving Insert for Steel Parting (10pcs)

$364.66 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TDJ 4 TT9080

Heavy-Duty 4.0mm Universal Insert for Reliable Parting & Deep Grooving

Product Overview

"Which 4mm parting insert provides the highest reliability for interrupted cuts on large diameter steel bars?"

The TaeguTec TDJ 4 TT9080 is engineered for machinists who demand zero-failure performance. When dealing with large diameters or interrupted surfaces (like hex or square stock), the tool faces significant mechanical shock. The TT9080 grade features a specialized sub-micron PVD-coated substrate that excels in absorbing these impacts while maintaining a sharp cutting edge. The TDJ chipbreaker is designed with a high-positive rake that narrows the chip width, ensuring that the 4.0mm chips do not weld to the groove side-walls, even during deep radial operations in Stainless Steel and Alloy Steel.

Core Advantages

Universal PVD Grade

TT9080 is a multi-material grade that maximizes tool life in Steel, Stainless, and Cast Iron, streamlining your inventory.

Interruption Mastery

The tough substrate prevents premature edge chipping, making it the safest choice for unstable setups or rough surfaces.

Anti-Vibration Design

The 4.0mm neutral geometry ensures balanced cutting forces, reducing chatter and improving surface finish on large parts.

Technical Specifications

Model Decoding: TDJ 4 TT9080

TDJ
T-Clamp Sharp
4
4.0mm Width
(Blank)
Neutral (0°)
TT9080
Universal Grade
System Width (W) Metric Model Imperial Model
Metric 4.00 mm TDJ 4 -
Imperial 0.157" - TDJ 157

Recommended Cutting Parameters (TT9080)

Material Group Speed (Vc m/min) Feed (fn mm/rev)
Alloy Steel (ISO P) 90 - 170 0.10 - 0.25
Stainless Steel (ISO M) 60 - 130 0.07 - 0.18

Pairing Recommendation


Applications & Compatibility

  • Heavy Diameter Parting: Ideal for parting off steel bars up to 100mm diameter.
  • Deep External Grooving: Neutral geometry prevents tool deflection in deep radial grooves.
  • Interrupted Machining: Specifically designed for hex, square, and uneven bar stock.
  • Hardware Compatibility: Fits all TaeguTec T-Clamp blocks, blades, and toolholders (Seat Size 4).

TaeguTec Grade Comparison Matrix

Grade Primary ISO Coating Machining Focus
TT9080 P, M, K PVD Universal Toughness & Interrupted Cuts
TT7220 P, K PVD High-Speed Abrasive Resistance
TT8020 M, S Hi-Al PVD Heat-Resistant Alloys & Stainless Finishing

Why Machinists Trust TaeguTec

TaeguTec is a global leader in tungsten carbide technology. The TDJ 4 TT9080 represents the ultimate safety-net for your CNC lathe, ensuring consistent performance even in challenging conditions.

★★★★★

"The TT9080 is the only grade that doesn't explode when we part off 4140 hex bar. Rock solid."

— Mike R., USA
★★★★★

"Hervorragende Standzeit bei Edelstahl. Die Spankontrolle bei 4mm ist perfekt."

— Dieter K., Germany
★★★★★

"Ottima affidabilità. Usiamo questo inserto per tutta la nostra produzione di alberi in acciaio."

— Stefano V., Italy
★★★★☆

"Very stable in deep grooving. Reduced our tool breakage costs significantly."

— Kenji Y., Japan
★★★★★

"Universal indeed. Works on everything we throw at it. Excellent value."

— Arthur P., UK

Frequently Asked Questions

Q: Is this insert suitable for Aluminum?
A: While it can cut Aluminum, the TT9080 grade is PVD coated for toughness in harder metals. For Aluminum, we recommend the K10 uncoated grade for a sharper edge and zero material welding.
Q: Can I use this for longitudinal turning?
A: No. The TDJ series is specifically for radial grooving and parting. For turning and grooving, consider the TDC or TDT series.
Q: Does it leave a center nub (pip)?
A: Yes, as a neutral (0°) insert, it will leave a small center pip. For a flat-face finish on the part, you would need a lead-angle version (e.g., 6R/15R).

Machinist Tip: For deep parting with a 4mm insert, ensure your coolant is directed precisely at the cutting zone to prevent chip re-cutting and thermal buildup.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.