Taegutec TNMG 160412 EM TT9080 Insert for Stainless High-Feed Turning (10pcs)

$125.98 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TNMG 160412 EM TT9080

Engineered for Extreme Toughness in Stainless and Exotic Alloys

Product Overview

"Which insert is best for high-feed turning of difficult-to-cut stainless steels while maintaining long tool life?"

The TaeguTec TNMG 160412 EM TT9080 is a specialized solution for ISO M (Stainless Steel) and ISO S (Heat Resistant Alloys). Utilizing a high-performance PVD coating, the TT9080 grade offers an exceptional balance of hardness and thermal shock resistance. The EM chipbreaker is specifically designed for medium-duty applications, featuring a sharp cutting edge that prevents work hardening and built-up edge (BUE). With a robust 1.2mm (12) corner radius, this insert provides superior edge strength, allowing for higher feed rates and stable machining in interrupted or heavy-duty cuts where smaller radii might fail.

Key Core Advantages

PVD TT9080 Toughness

A nano-structured PVD coating that excels in preventing notch wear and chemical adhesion in high-nickel and chrome alloys.

EM Medium Chipbreaker

Sharp geometry designed to clear long-stringy chips in stainless steel, significantly reducing heat buildup at the tool-tip.

1.2mm Radius Strength

Enhanced corner durability for medium-roughing applications, capable of handling higher depth-of-cuts and feeds.

Technical Specifications

Designation Decoding: TNMG 160412 EM

T
Triangle
N
Negative
M
Tolerance
G
Hole/Chip
160412
1.2mm Rad
EM
Med Duty
Unit System Designation I.C. / Thickness Corner Radius
Metric (ISO) TNMG 160412 EM 9.525 / 4.76 mm 1.20 mm
Imperial (ANSI) TNMG 333 EM 3/8" / 3/16" 3/64"

Recommended Cutting Data (TT9080 Grade)

Material (ISO M / S) Vc (m/min) fn (mm/rev)
Austenitic Stainless (304/316) 120 - 220 0.15 - 0.45
Super Alloys (Inconel/Titanium) 30 - 65 0.12 - 0.35

Precision Holder Matching


Applications & Tool Compatibility

  • Heavy Industry: Massive pump shafts and hydraulic components in stainless steel.
  • Aerospace: Turning of high-temp turbine components and titanium fasteners.
  • Petrochemical: Machining of corrosion-resistant valves and flanges.
  • Compatibility: Perfectly fits all ISO MTJNR, MTFNR, and PSSNR holders for size 16 inserts.

TaeguTec Exotic Material Grade Selector

Grade Primary Material Focus Coating Type Cutting Speed
TT9080 Stainless / Heat Resistant PVD Medium to High
TT9225 General Steel CVD High Speed
TT5080 Special Finishing PVD Precision Low Speed

Why Machinists Choose TT9080?

Machining stainless steel is a battle against work hardening and extreme heat. The TT9080 is your frontline armor. By choosing the 1.2mm radius version, you prioritize absolute stability. The EM chipbreaker ensures that chips are broken and evacuated before they can scratch your surface Ra or wrap around the spindle. With 6 cutting edges per insert, TaeguTec provides a massive ROI for shops handling high-volume stainless production.

★★★★★

"The notch wear on our 316L shafts was unpredictable until we switched to TT9080. Now it's set-and-forget."

— Marcus G., USA
★★★★★

"Hält Inconel 718 sehr gut stand. Die Standzeit ist beeindruckend."

— Dieter K., Germany
★★★★★

"La geometria EM rompe il truciolo perfettamente anche a feed elevati."

— Luca V., Italy
★★★★☆

"Predictable tool life. Very important for our lights-out manufacturing."

— Tanaka S., Japan

Frequently Asked Questions

Q: Can I use TT9080 for dry machining?
A: While the PVD coating is heat resistant, for stainless steel and exotic alloys, high-pressure coolant is strongly recommended to flush chips and prevent work hardening.
Q: What is the benefit of the 1.2mm radius?
A: It provides superior corner strength for heavier cuts and can survive small interruptions that would chip a 0.4mm or 0.8mm radius insert.
Q: Is this suitable for Super Duplex?
A: Yes, TT9080 is an excellent choice for Super Duplex stainless steel due to its high edge toughness and chemical stability.

Pro Tip: In Stainless Steel turning, always ensure your depth of cut (ap) is greater than the radius of the previous tool's feed line to avoid cutting through work-hardened material.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.