TaeguTec WNMG060404FG TT8115 Carbide Turning Insert | 10 Pcs/Box

$69.83 USD

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Description

TaeguTec WNMG060404FG TT8115 Inserts

High-Speed Steel Finishing | 6-Edge Trigon Geometry | TT8115 CVD Grade | Box of 10 Pcs

"Which double-sided carbide insert is best for high-speed finishing in carbon and alloy steels?"

The TaeguTec WNMG060404FG TT8115 is a high-precision, negative 80° trigon turning insert engineered for high-velocity finishing and light semi-finishing on CNC lathes. Powered by TaeguTec's premier TT8115 CVD coating grade, this insert features a thick, multi-layered Alumina (Al2O3) and TiCN thermal barrier over a hard, deformation-resistant carbide substrate. It thrives at elevated surface speeds where extreme cutting temperatures rapidly degrade standard inserts. Paired with the sharp, positive-rake FG finishing chipbreaker and a precision 0.4mm corner radius, it delivers tight dimensional tolerances, low radial cutting forces, and superior Ra surface finishes across carbon steels, alloy steels, and ductile cast irons.

Core Engineering Advantages

TT8115 High-Speed CVD Shield

Thick Al2O3 thermal layer resists crater wear and plastic deformation at high RPMs in continuous steel turning.

FG Precision Chipbreaker

Engineered specifically for shallow depths of cut, curling thin finishing chips cleanly without scratching the workpiece.

6 Economical Cutting Edges

Double-sided 80° trigon geometry yields 6 indexable corners per insert, maximizing production economy.

ISO Code Specification Breakdown

W
Trigon Shape (80° Nose)
N
Clearance Angle (0° Neg.)
M
Tolerance Class
G
Cylindrical Hole & Chipbreaker
06
Edge Length (6.5mm)
04
Thickness (4.76mm)
04
Corner Radius (0.4mm)
FG
Finishing Chipbreaker

Technical Specifications & Dimensional Comparison

Parameter Metric (Standard) Imperial Equivalent
ISO / ANSI Designation WNMG 060404 FG WNMG 331 FG
Inscribed Circle (IC) 9.525 mm 0.375" (3/8")
Thickness (S) 4.76 mm 0.1875" (3/16")
Corner Radius (RE) 0.40 mm 0.0157" (1/64")
Grade & Coating TT8115 (CVD TiCN + Al2O3) High-Speed CVD Coated Carbide

Recommended Cutting Parameters

*Values are optimized for continuous high-speed finishing. Ensure rigid clamping and high surface speed (Vc) to maximize CVD performance.

Workpiece Material Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (Ap)
Carbon Steel (1045 / S45C) 240 - 420 m/min 0.08 - 0.25 mm/rev 0.20 - 1.80 mm
Alloy Steel (4140 / 4340) 200 - 360 m/min 0.08 - 0.22 mm/rev 0.20 - 1.50 mm
Cast Iron (Gray & Ductile) 220 - 400 m/min 0.10 - 0.28 mm/rev 0.30 - 2.00 mm

Compatible Tooling Systems

Pair these inserts with standard 06-size (3/8" IC) negative trigon turning holders such as MWLNR/L, DWLNR/L, or PWLNR/L external holders and S-MWLNR/L internal boring bars.

Industrial Applications

  • High-Speed OD Finishing & Profiling: Achieving tight bearing-journal tolerances and smooth surface finishes on steel shafts.
  • Precision Internal Boring: Low radial cutting pressure minimizes boring bar deflection in deep or thin-walled bores.
  • High-Volume Automotive & Mass Production: Maximizing metal removal speed and tool longevity on continuous CNC lathe runs.

System Compatibility

The WNMG 060404FG (ANSI WNMG 331 FG) fits all standard ISO-compliant 80° trigon toolholders featuring a 9.525mm (3/8") inscribed circle pocket, including lever-lock (P-type), wedge-clamp (M-type), and double-clamp (D-type) turning holders.

TaeguTec Grade Selection Matrix

Choosing the right TaeguTec grade for your steel turning operations:

  • TT8115 (Featured): High-speed, high-wear-resistance CVD grade. Ideal for continuous finishing and semi-finishing of carbon/alloy steels and cast irons at high cutting speeds.
  • TT8125: General-purpose CVD steel grade offering higher edge toughness for light-to-medium interrupted cuts.
  • TT9080: High-toughness nano-PVD grade recommended when switching from carbon steel to gummy stainless steels or superalloys.

Why Machinists Choose Our Store

100% Genuine Guarantee

Directly sourced original TaeguTec factory-sealed packages (10 pcs/box).

Same-Day Dispatch

In-stock cutting tools ship rapidly to keep your CNC spindles turning.

Technical Engineering Support

On-staff tooling specialists available for speed and feed recommendations.

Frequently Asked Questions

Q: What does the "FG" chipbreaker stand for on TaeguTec inserts?

A: "FG" designates a Finishing geometry optimized for general steels. It incorporates micro-dots and a sharp positive rake land to break thin, continuous chips at shallow depths of cut (0.2mm - 1.8mm).


Q: Can TT8115 be used for stainless steel?

A: TT8115 is formulated primarily for carbon steels (ISO P) and cast irons (ISO K). For austenitic stainless steel (ISO M), PVD grades like TaeguTec TT9030 or TT9080 are recommended to prevent built-up edge.


Q: How many cutting edges does each insert provide?

A: Because it is a double-sided negative trigon (W-shape) insert, each piece provides 6 indexable cutting corners (60 edges per 10-piece box).

Material Selection Tip: CVD Alumina vs. PVD Coatings: When finishing carbon and alloy steels at high surface speeds (over 250 m/min), friction generates intense crater wear on the rake face. TaeguTec's TT8115 CVD grade deposits a thick, heat-insulating Al2O3 ceramic layer that blocks thermal transfer into the carbide substrate—delivering significantly longer edge life than PVD coatings in continuous steel production.

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Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.