Mitsubishi TCGT060104L-F NX2525 | Precision Cermet Turning Insert - BEYOND

Mitsubishi TCGT060104L-F NX2525 | Precision Cermet Turning Insert

$77.53 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TCGT060104L-F NX2525

Mitsubishi Materials | High-Precision Cermet for Mirror Finishing

The Mitsubishi TCGT060104L-F NX2525 is a high-grade cermet turning insert engineered for precision finishing where surface integrity is paramount. Utilizing the NX2525 uncoated cermet grade, this insert provides exceptional chemical stability, effectively preventing built-up edge (BUE) when machining carbon and alloy steels. The F-breaker geometry ensures superior chip control at light depths of cut, making it the ideal long-tail tool solution for high-gloss, high-tolerance components.

Genuine Mitsubishi Product | Precision Ground G-Class | Box of 10

Code Specification Decoded

T
Triangular Shape
C
7° Relief Angle
G
G-Class Precision
T
C-Sink Hole
06
6.35mm IC
01
1.59mm Thick
04
0.4mm Rad.
L-F
Left Hand / F-Breaker

Global Size Comparison

Attribute ISO (Metric) ANSI (Inch)
Model Reference TCGT060104L-F TCGT 1.21.2L-F
Inscribed Circle ($IC$) 6.35 mm 0.250"
Thickness ($S$) 1.59 mm 0.063"
Nose Radius ($RE$) 0.4 mm 0.016"

NX2525 Cermet Excellence

The NX2525 grade is a specialized uncoated cermet. Cermets offer higher chemical stability than standard carbide, which is critical for finishing steel. It maintains a sharp edge at high temperatures, ensuring that surface finishes stay consistent throughout the batch. It is the top choice for high-speed precision turning where a mirror-like gloss is the target.

F-Breaker Chip Control

The F-Breaker (Finishing Breaker) is meticulously designed for light cutting loads. It provides excellent chip evacuation even at very low feed rates, preventing workpiece scratches caused by long, stringy chips. The 0.4mm radius offers a perfect balance between edge strength and the ability to reach tight corners in internal boring.

Technical Cutting Parameters

Workpiece Material Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Low Carbon Steel 150 - 300 m/min 0.05 - 0.15 mm/rev 0.1 - 0.8 mm
Alloy Steel 120 - 250 m/min 0.05 - 0.12 mm/rev 0.1 - 0.6 mm

HOLDER COMPATIBILITY

This insert is optimized for small-bore STFCR/L boring bars and external STGCR/L turning holders.

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💡 Technical Pro-Tip: Choosing the Right Grade

  • NX2525 (Cermet): The choice for Mirror Gloss finishing in steel. Best when used with an Air Blow instead of liquid coolant.
  • VP15TF (PVD): Superior for Stainless Steel and general turning where toughness is needed.
  • HTI10 (Carbide): Dedicated to Aluminum and Non-Ferrous materials. (Note: Never use cermet on aluminum).

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.