Mitsubishi TCMT090204 UE6110 | CVD Coated Steel Turning Insert - BEYOND

Mitsubishi TCMT090204 UE6110 | CVD Coated Steel Turning Insert

$43.90 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TCMT090204 UE6110

Mitsubishi Materials | High-Speed Steel Turning Specialist

The Mitsubishi TCMT090204 UE6110 is a high-performance CVD coated carbide insert engineered for stable, high-speed turning of steel. Utilizing the UE6110 grade, this insert features a specialized coating that provides extreme resistance to crater wear and plastic deformation. As a critical long-tail precision tool, it is the industry standard for stable steel machining in mass production environments.

CVD Coated Grade | M-Class Precision | Reliable Steel Turning

Code Specification Decoded

T
Triangular Shape
C
7° Relief Angle
M
M-Class Tolerance
T
C-Sink Hole
09
9.6mm Edge
02
2.38mm Thick
04
0.4mm Radius

Size Standard Reference

Dimension ISO (Metric) ANSI (Inch)
Model Reference TCMT090204 TCMT 21.51
Inscribed Circle ($IC$) 5.56 mm 0.218"
Thickness ($S$) 2.38 mm 0.094"
Nose Radius ($RE$) 0.4 mm 0.016"

UE6110 CVD Grade

The UE6110 grade is Mitsubishi's premier CVD (Chemical Vapor Deposition) coated carbide for high-speed turning of steel. The multi-layer coating provides a hard barrier against heat and chemical wear, making it extremely reliable for continuous cutting. It is the go-to for workshops prioritizing stable tool life over gloss.

Chipbreaker Performance

The TCMT positive geometry combined with Mitsubishi's advanced chipbreaker design ensures smooth chip evacuation across a wide range of feed rates. The 0.4mm radius provides a perfect balance of edge strength and the ability to produce fine surface finishes during finishing and semi-finishing passes.

Recommended Cutting Data

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Carbon Steel (S45C/1045) 180 - 320 m/min 0.10 - 0.25 mm/rev 0.5 - 2.0 mm
Alloy Steel (SCM440/4140) 150 - 280 m/min 0.08 - 0.20 mm/rev 0.5 - 1.5 mm

HOLDER COMPATIBILITY

This insert is designed for standard STFCR/L boring bars and STGCR/L external tool holders.

View Matching Holders →

💡 Technical Comparison Tip

  • UE6110 (Current): Optimized for High-Speed Stable Steel Turning. Best CVD choice for mass production.
  • NX2525 (Cermet): Choose for Mirror Surfaces on steel. Better for finishing than CVD carbide.
  • VP15TF: Superior for Stainless Steel and general versatile machining.

Search Keywords: Mitsubishi TCMT090204 UE6110 price, TCMT 21.51 CVD coating, steel turning carbide inserts, Mitsubishi UE6110 cutting speed, stable machining carbide tools.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.