Mitsubishi TCMT110204 NX2525 | Mirror Finish Cermet Insert - BEYOND

Mitsubishi TCMT110204 NX2525 | Mirror Finish Cermet Insert

$35.68 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TCMT110204 NX2525

Mitsubishi Materials | High-Gloss Cermet Finishing Specialist

The Mitsubishi TCMT110204 NX2525 is a high-precision turning cermet insert engineered for superior surface quality. Utilizing the NX2525 uncoated cermet grade, this insert provides exceptional chemical stability when machining carbon and alloy steels. If you are looking for a mirror-finish and tight dimensional control, this long-tail precision tool effectively eliminates built-up edge (BUE) in high-speed finishing operations.

Precision Ground | Steel Finishing Specialist | Made In Japan

ISO Code Identification

T
Triangular
C
7° Relief
M
M-Class Tol.
T
C-Sink Hole
11
11mm Edge
02
2.38mm Thick
04
0.4mm Rad.

Technical Specifications

Parameter ISO (Metric) ANSI (Inch) Equivalent
Model Number TCMT110204 TCMT 22.51
Inscribed Circle ($IC$) 6.35 mm 0.250"
Thickness ($S$) 2.38 mm 0.094"
Nose Radius ($RE$) 0.4 mm 0.016"

Grade: NX2525 Cermet Excellence

The NX2525 grade is a premium uncoated cermet. Cermets (Ceramic + Metal) are chemically inert, meaning they do not react with steel at high temperatures. This prevents crater wear and adhesion, allowing the TCMT110204 to maintain its sharp edge. It is the premier choice for high-speed finishing where a glossy surface finish is mandatory.

Chipbreaker: General Purpose Finishing

Designed for light depths of cut, this geometry provides excellent chip evacuation. It prevents "bird-nesting" during long finishing passes, ensuring your workpiece remains scratch-free and your CNC cycle remains uninterrupted.

Recommended Cutting Parameters

Workpiece Material Cutting Speed ($v_c$) Feed Rate ($f$)
Carbon Steel / Alloy Steel 150 - 300 m/min 0.05 - 0.20 mm/rev
Gray Cast Iron 120 - 250 m/min 0.10 - 0.25 mm/rev

Compatible Tooling

Optimized for use with Mitsubishi STFCR/L Boring Bars and STGCR/L External Holders.

Shop Matching Holders →

💡 Quick Guide: Grade Selection

  • NX2525 (Current): The "Mirror" specialist. Best for finishing steel at high speeds. Recommended for Dry Cutting.
  • VP15TF: Choose for toughness. PVD coated for stainless steel and interrupted cuts.
  • HTI10: Dedicated to Aluminum & Non-Ferrous materials. Avoid using cermet on aluminum.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.