Mitsubishi TCMW110204 HTI10 | Uncoated Carbide Insert for Aluminum - BEYOND

Mitsubishi TCMW110204 HTI10 | Uncoated Carbide Insert for Aluminum

$37.93 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TCMW110204 HTI10

Mitsubishi Materials | The Non-Ferrous & Aluminum Specialist

The Mitsubishi TCMW110204 HTI10 is a premium uncoated carbide insert designed for high-precision machining of non-ferrous materials. The HTI10 grade features a micro-grain substrate that offers exceptional edge sharpness and wear resistance. As an indexable turning insert without a chipbreaker (flat top), it is ideal for aluminum turning, copper machining, and finishing heat-resistant superalloys where a clean, sharp shear is required.

Micro-Grain Carbide | Flat Top Design | ISO K/N Category

Code Specification Decipher

T
Triangular Shape
C
7° Relief Angle
M
M-Class Tolerance
W
Flat Top (No Breaker)
11
11mm Edge
02
2.38mm Thick
04
0.4mm Radius

International Standard Reference

Attribute ISO (Metric) ANSI (Inch)
Model ID TCMW110204 TCMW 22.51
Inscribed Circle (IC) 6.35 mm 0.250"
Nose Radius (RE) 0.4 mm 0.016"

HTI10 Grade Technology

The HTI10 grade is a non-coated carbide substrate with a very fine grain structure. It is optimized for non-ferrous turning (ISO N) and cast iron finishing (ISO K). Its lack of coating allows for a sharper cutting edge, which is critical to preventing material welding (BUE) when machining soft aluminum or sticky copper alloys.

TCMW Flat-Top Design

The "W" in TCMW denotes a flat-top geometry without a molded chipbreaker. This allows for stable precision machining in materials where chips break naturally or where a very low feed rate is used. This design ensures maximum stable turning performance and high surface integrity on delicate workpieces.

Recommended Cutting Data

Material Group Speed ($v_c$) Feed per Rev ($f$) DOC ($a_p$)
Aluminum Alloys 200 - 800 m/min 0.05 - 0.20 mm/rev 0.1 - 2.0 mm
Cast Iron (Finishing) 80 - 200 m/min 0.05 - 0.15 mm/rev 0.1 - 1.5 mm

COMPATIBLE TOOLING

Fits all standard STFCR/L boring bars and STGCR/L external holders (Size 11).

Shop Matching Holders →

💡 Technical Tips: Uncoated vs Coated

  • HTI10 (Current): Best for Aluminum and Non-Ferrous. Sharper edge for finer finishes.
  • VP15TF: For Steel/Stainless. PVD coating provides heat protection that HTI10 lacks.
  • RT9010: Specialized for Titanium and Superalloys requiring higher thermal toughness.

Search Keywords: Mitsubishi TCMW110204 price, TCMW 22.51 HTI10 specs, uncoated carbide inserts for aluminum, Mitsubishi HTI10 cutting speed, triangular flat-top turning inserts.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.