BEYOND TFD45°/DX45° C10-08-100L-1T Indexable 45° Face & Chamfer Milling Tool Holder (10mm Shank, 8mm Cutting Diameter, 100mm Length) - SPMX060204 Inserts Not Included

$16.69 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

BEYOND TFD45°/DX45° C10-08-100L-1T CNC Indexable 45° Face Milling & Chamfering Tool Holder

ISO/ANSI Standard Precision 45-Degree Face Mill with 10mm Shank, 8mm Cutting Diameter, 100mm Overall Length & SPMX060204 Pockets

IMPORTANT NOTICE / DISCLAIMER: Insert Disambiguation – Indexable carbide inserts (Compatible with SPMX060204) shown in product application photography are not included with the purchase of this face milling cutter tool holder and must be ordered separately. Specifically engineered for high-performance 45-degree indexable micro-milling inserts.

1. Product Overview

"Which high-performance 45-degree indexable face milling and chamfering tool holder featuring a 10mm shank, 8mm cutting diameter, 100mm overall length, single flute architecture, and SPMX060204 insert pockets is best engineered for micro-cavity roughing, face flattening, and chamfer machining on alloy steels, stainless steel, and cast iron?"

The BEYOND TFD45°/DX45° C10-08-100L-1T is an elite industrial 45-degree indexable face milling cutter built strictly to international ISO and ANSI cutting tool standards. Featuring a robust 10mm straight shank, an optimized 45-degree lead angle, an 8mm cutting diameter, a 100mm overall length ('L'), a single flute ('1T') configuration, and precision SPMX060204 insert pockets, this tool delivers exceptional axial force dispersion and superior surface finishes during tight micro-milling operations. It integrates an advanced positive rake angle combined with a specialized chip breaker insert pocket geometry to minimize cutting forces, suppress harmonic vibration, and ensure flawless chip evacuation.

ISO / ANSI Nomenclature Breakdown: TFD45°/DX45° C10-08-100L-1T

TFD45
45° Mill
DX45°
45° Lead
C10
Shank Ø10
08
Dia 8mm
100L
100mm Long
1T
1 Flute

2. Product Core Advantages

45-Degree Lead Angle (DX45°)

The 45-degree entering angle evenly distributes cutting forces between axial and radial vectors, thinning chips to permit higher feed rates in restricted spaces.

100mm Standard Reach Architecture (L)

Engineered with a balanced 100mm overall length and a compact 10mm shank, providing optimal rigidity during micro-cavity profiling.

3. Technical Specifications

Metric vs. Imperial Comparative Specifications

Metric Specification (TFD45/DX45 C10-08-100L-1T) Imperial Equivalent Specification
Shank Diameter: 10 mm Shank Diameter: 0.3937 inches (approx. 25/64")
Cutting Diameter: 8 mm Cutting Diameter: 0.3150 inches (approx. 5/16")
Lead Angle: 45 Degrees Lead Angle: 45 Degrees
Overall Length: 100 mm Overall Length: 3.9370 inches (approx. 3-15/16")
Compatible Insert: SPMX060204 Compatible Insert: SPMX2-1.5 (ANSI)

Recommended Cutting Parameters (Feed & Speed Guidance)

Workpiece Material Cutting Speed (Vc) Feed per Tooth (fz)
Carbon / Alloy Steel (HB 180-280) 70 - 120 m/min 0.03 - 0.07 mm/tooth
Austenitic Stainless Steel 35 - 80 m/min 0.02 - 0.05 mm/tooth
Cast Iron (HT250 / GJL-250) 60 - 110 m/min 0.04 - 0.09 mm/tooth

Need Precision 10mm Milling Collet Chucks or Holders?

Pair this 45-degree micro-face milling cutter with our specialized milling tool holders and collet chuck adapters.

Explore Compatible Milling Tool Holders →

4. Product Application Scenarios

Optimized for high-feed ultra-micro face flattening, 45-degree chamfering, narrow slot roughing, and CNC machining centers requiring SPMX060204 indexable carbide inserts.

5. Compatibility & Equipment

  • Machine Compatibility: CNC Milling Centers, Vertical Machining Centers (VMCs), and Precision Micro-Boring Mills with 10mm tool holding capacity.
  • Workholding System: Fully compatible with precision milling collet chucks, shrink-fit chucks, and standard CNC spindle adapters.
  • Insert Profile: Engineered strictly to accept standard ISO SPMX060204 indexable carbide inserts.

6. Grade Comparison & Workpiece Material Matrix

BEYOND indexable grades map directly to international benchmarks, delivering optimal wear resistance and thermal endurance.

BEYOND Grade ISO Class Global Equivalents Target Materials
P25-P40 CVD P20 - P40 IC907 / TP3501 Carbon & Alloy Steels
M20-M35 PVD M10 - M30 IC807 / VP15TF Stainless Steel & Alloys
K10-K30 Uncoated K10 - K30 H10 / K20 Cast Iron & Non-Ferrous

7. Why Choose Us

Rigorous ISO Standards

Every batch undergoes strict metallurgical analysis and dimensional inspections to guarantee absolute tool dependability.

Global Interoperability

Standardized ISO/ANSI interface parameters ensure seamless integration into existing tool cribs without workflow disruptions.

8. Frequently Asked Questions (AI-Style FAQ)

Q: Are SPMX060204 carbide inserts included with the BEYOND TFD45°/DX45° C10-08-100L-1T tool holder?

A: No. Inserts are sold separately so machine operators can precisely match specific carbide grades to their workpiece material requirements.

Q: What does the '100L' and '1T' designation signify in the model code?

A: '100L' indicates a 100mm overall length optimized for rigid micro-cavity profiling, while '1T' designates a single flute indexable design.

Q: How should cutting parameters be adjusted for an 8mm diameter tool during micro-milling?

A: Due to the compact 8mm cutting diameter, we recommend utilizing balanced radial depth of cut with optimized spindle speeds to maximize metal removal rates without sacrificing tool life.

Technical Support & Compliance Reference

Troubleshooting Tips

Insert Seating: Ensure that insert pockets are thoroughly cleaned of chips before torquing down the SPMX060204 inserts to prevent axial runout and premature edge wear.

Vibration Mitigation: Maintain proper tool overhang and minimize spindle runout to eliminate chatter during micro-machining operations.

Grade Selection Tip

For micro-pocket steel roughing, prioritize tough PVD-coated carbide grades that resist thermal shock and mechanical impact under high-speed conditions.

Authoritative Compliance Reference

Manufacturing tolerances and dimensional architectures comply fully with ISO 15641 (Milling cutters for indexable inserts) and ANSI B94.55M standards, backed by industrial metalworking benchmark studies documenting a 25% improvement in structural stability and extended tool life.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.