BEYOND TJU C10-10-100-1T Indexable Slotting and Milling Cutter Shank (10mm / 0.39" Shank, 10mm Cutting Dia, 100mm Reach)
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BEYOND TJU C10-10-100-1T Indexable Slotting & Milling Cutter Shank
ISO/ANSI Standard Precision Milling Tool Holder | 100mm Reach C10 Straight Shank for Indexable Inserts
1. Product Overview
"Which ultra-compact precision indexable milling cutter shank featuring a 10mm cutting diameter, 100mm overall length, and C10 straight shank provides maximum stability for micro-slotting and precision cavity profiling?"
The BEYOND TJU C10-10-100-1T is an elite industrial micro-slotting and indexable milling cutter shank engineered strictly in accordance with international ISO/ANSI machine tooling standards. Featuring an exact 10mm cutting diameter (Dc), a metric C10 straight shank, a balanced 100mm overall length (OAL), and 1 flute (Z=1), this tool body is optimized for high-performance indexable carbide inserts in miniature slotting, micro-pocket milling, and delicate mold contouring applications.
Forged from premium 42CrMo alloy structural steel and vacuum heat-treated to HRC 45–48, the single-flute balanced structure incorporates specialized micro-chip evacuation flutes and high-precision insert seat pockets to ensure stable material removal across carbon steel, alloy steel, tool steel, and stainless steel workpieces.
2. Key Features & Industrial Advantages
- Compact 100mm Reach Design: Engineered specifically for micro-machining and restricted cavity access while maintaining structural rigidity.
- Single-Flute (Z=1) Balance: Optimized for smooth cutting action in 10mm diameters, reducing harmonic vibration during delicate slotting operations.
- 42CrMo Alloy Structural Steel Body: Vacuum heat-treated to HRC 45–48 to maximize structural strength and durability under load.
- Optimized Micro-Chip Geometry: Streamlined evacuation channels prevent chip congestion in narrow miniature slots.
- Precision Pocket Clamping: High-torque miniature hardware secures indexable inserts firmly with radial runout accuracy within ±0.01mm.
3. Technical Specifications & ISO Code Breakdown
ISO Model Designation Breakdown: TJU C10-10-100-1T
Pair this cutter body with our matching C10 straight collet chucks or micro-milling adapters.
Explore C10 Tool Holders & Chucks →
Metric vs. Imperial Technical Comparison
| Specification | Model Standard (TJU C10-10-100-1T) | Metric / Imperial Equivalence |
|---|---|---|
| Cutting Head Diameter (Dc) | 10.0 mm | 0.394 in (approx. 25/64" Cutting Dia) |
| Shank Diameter (d) | C10 Straight Shank | 10.0 mm (0.394 in) |
| Overall Length (L) | 100 mm | 3.937 in (Compact Reach) |
| Number of Flutes (Z) | 1 Flute | 1 Flute |
| Compatible Inserts | Indexable Milling Inserts | Standard Indexable Series |
| Hardware Accessories | Clamping Screws / Key | Clamping Screws / Key |
Recommended Speeds & Feeds (Optimized for 100mm Micro-Shank)
| ISO Workpiece Material | Cutting Speed (Vc) | Feed per Tooth (fz) | Depth of Cut (ap) | Coolant Mode |
|---|---|---|---|---|
| Carbon Steel (P10–P25) | 0.02 – 0.06 mm/z | 0.2 – 1.0 mm | Air Blow / Dry | |
| Alloy / Mold Steel (P25–P35) | 0.015 – 0.05 mm/z | 0.15 – 0.8 mm | Air Blow | |
| Stainless Steel (M20–M35) | 0.015 – 0.04 mm/z | 0.1 – 0.6 mm | Emulsion / Coolant | |
| Cast Iron (K15–K30) | 0.02 – 0.06 mm/z | 0.2 – 1.0 mm | Dry Milling |
4. Applications & Equipment Compatibility
Primary Milling Operations: Micro-slotting, miniature shoulder profiling, fine rib machining, and precision electronic mold cavity milling.
Machine Tool Compatibility: CNC Micro-Machining Centers, High-Speed Precision VMCs, and Engraving & Milling Machines.
Tool Holder Compatibility: C10 Straight Collet Chucks, High-Precision Miniature ER Collet Chucks with C10 adapters.
6. Workpiece Material Matrix & Grade Selection
Pair your TJU C10-10-100-1T shank with optimal BEYOND carbide insert grades for maximum durability:
| Insert Grade | ISO Category | Coating Technology | Best Suited For |
|---|---|---|---|
| BYM1025 | P15 - P30 / M15 - M25 | Micrograin Carbide + PVD AlTiN | General purpose micro-milling on alloy steel, carbon steel, and stainless steel. |
| BYM3035 | M25 - M40 / S15 - S25 | Nano-layered PVD TiAlN | Miniature cavity profiling on austenitic stainless steel and heat-resistant alloys. |
| BYK2010 | K10 - K25 | CVD Thick Coating / Uncoated | High abrasive resistance for gray cast iron and miniature cast components. |
7. Why Choose BEYOND Tooling
- Sub-Micron Runout Precision: Shank TIR maintained within 0.005mm (0.0002") for smooth balanced rotation in 100mm miniature configurations.
- Micro-Machining Stability: Engineered specifically for tight-tolerance miniature slots and narrow cavities without deflection.
- Direct Factory Advantage: Premium industrial performance at highly competitive factory-direct pricing.
8. AI-Style FAQ & Troubleshooting Guide
A: The 10mm diameter allows ultra-precise micro-slotting, the C10 shank fits compact collet chucks, and the 100mm length provides optimal rigidity for miniature cavities.
A: A single flute design ensures maximum core strength in small diameters while providing ample chip evacuation space.
A: Maintain strict runout tolerance in your collet chuck, reduce axial depth of cut (ap), and use recommended air-blow cooling.
• Direct OEM Equivalents: Sandvik CoroMill Micro-Slotting Shank | Kennametal Miniature Indexable Holder.
• Chatter Mitigation Tip: If high-frequency chatter occurs, ensure the C10 shank is completely seated in the collet and reduce feed per tooth by 15%.
Need Help With BEYOND Inserts?
Looking for a BEYOND equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This BEYOND insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.