Mitsubishi TNMA160408 UC5115 | CVD Carbide Cast Iron Insert - BEYOND

Mitsubishi TNMA160408 UC5115 | CVD Carbide Cast Iron Insert

$51.91 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TNMA160408 UC5115

Mitsubishi Materials | The Cast Iron Turning Authority

The Mitsubishi TNMA160408 UC5115 is a robust CVD coated carbide insert designed for high-efficiency turning of cast iron. Utilizing the UC5115 grade with thick Al2O3 coating technology, this insert offers extreme thermal protection and crater wear resistance. The 0.8mm radius combined with a flat-top (No Chipbreaker) design makes it a top-tier long-tail industrial tool for heavy-duty machining of gray and ductile iron.

High-Speed Cast Iron | K-Class Carbide | Enhanced Edge Strength

Designation Code Decipher

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
A
Flat Top (No Breaker)
16
16.5mm Edge
04
4.76mm Thick
08
0.8mm Radius

International Standard Reference

Feature ISO (Metric) ANSI (Inch)
Part Number TNMA160408 TNMA 332
Inscribed Circle (IC) 9.525 mm 0.375"
Nose Radius (RE) 0.8 mm 0.031"

UC5115 CVD Grade

The UC5115 grade is a specialized CVD turning insert material featuring a thick alumina coating layer. This provides exceptional resistance to high-temperature oxidation and flank wear when machining abrasive cast iron. It is optimized for stable turning in continuous cutting conditions.

TNMA Flat-Top Geometry

The TNMA flat-top geometry is designed without a chipbreaker to maximize the edge strength of this indexable turning insert. Because cast iron produces brittle, segmented chips, the flat-top design ensures the tool can handle heavy loads without the risk of chipbreaker erosion or edge deformation.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Gray Cast Iron (FC300) 200 - 450 m/min 0.15 - 0.50 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.15 - 0.45 mm/rev 0.5 - 4.5 mm

MATCHING TOOL HOLDERS

Perfectly suited for MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Performance

  • UC5115 (Current): The specialist for high-speed cast iron turning. Best for stable, continuous cutting.
  • UC5105: Switch to this grade for even higher cutting speeds in extremely stable gray iron setups.
  • Machining Tip: For gray iron, dry cutting is often preferred to prevent thermal cracking of the carbide.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.