Mitsubishi TNMA160412 UC5115 | CVD Carbide Cast Iron Insert - BEYOND

Mitsubishi TNMA160412 UC5115 | CVD Carbide Cast Iron Insert

$54.99 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TNMA160412 UC5115

Mitsubishi Materials | The Specialist for High-Efficiency Cast Iron Turning

The Mitsubishi TNMA160412 UC5115 is a heavy-duty CVD coated carbide insert engineered for high-performance turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with optimized alumina coating, this insert provides extreme thermal protection and crater wear resistance. The 1.2mm nose radius combined with a flat-top (No Chipbreaker) design makes it the definitive long-tail industrial tool for high-feed roughing and stable finishing in K-class materials.

CVD Thick Coating | K-Class Specialist | Maximum Edge Strength

Technical Code Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
A
Flat Top (Fixed)
16
16.5mm Edge
04
4.76mm Thick
12
1.2mm Radius

Global Standard Comparison

Attribute ISO (Metric) Model ANSI (Inch) Equivalent
Model ID TNMA160412 TNMA 333
Inscribed Circle (IC) 9.525 mm 0.375"
Nose Radius (RE) 1.2 mm 0.047"

UC5115 CVD Turning Grade

The UC5115 grade is a specialized CVD turning insert material featuring a thick layer of Al2O3. This provides superior heat insulation when machining abrasive cast iron. This grade is optimized for stable turning in high-speed, continuous cutting conditions where flank wear resistance is vital.

TNMA Flat-Top Geometry

The TNMA geometry is a flat-top design (no chipbreaker) that provides maximum cross-sectional strength for this indexable turning insert. Because cast iron produces brittle chips, the flat-top design is ideal, offering a robust edge that resists chipping even under heavy interrupted loads or variable casting skins.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Gray Cast Iron (FC250/300) 200 - 450 m/min 0.20 - 0.60 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.20 - 0.50 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Designed for high-rigidity MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Efficiency

  • UC5115 (Current): The heavy-duty choice for high-speed cast iron turning. Best for stable, continuous cutting.
  • UC5105: Use this grade for even higher cutting speeds in extremely stable setups on gray iron.
  • Selection Tip: The 1.2mm radius on this model allows for much higher feed rates compared to 0.4mm or 0.8mm models while maintaining edge integrity.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.