Mitsubishi TNMA160412 UC5115 | CVD Carbide Cast Iron Insert - BEYOND

Mitsubishi TNMA160412 UC5115 | CVD Carbide Cast Iron Insert

$49.99 USD

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SKU: TNMA160412 UC5115
Description

TNMA160412 UC5115

Mitsubishi Materials | The Specialist for High-Efficiency Cast Iron Turning

The Mitsubishi TNMA160412 UC5115 is a heavy-duty CVD coated carbide insert engineered for high-performance turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with optimized alumina coating, this insert provides extreme thermal protection and crater wear resistance. The 1.2mm nose radius combined with a flat-top (No Chipbreaker) design makes it the definitive long-tail industrial tool for high-feed roughing and stable finishing in K-class materials.

CVD Thick Coating | K-Class Specialist | Maximum Edge Strength

Technical Code Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
A
Flat Top (Fixed)
16
16.5mm Edge
04
4.76mm Thick
12
1.2mm Radius

Global Standard Comparison

Attribute ISO (Metric) Model ANSI (Inch) Equivalent
Model ID TNMA160412 TNMA 333
Inscribed Circle (IC) 9.525 mm 0.375"
Nose Radius (RE) 1.2 mm 0.047"

UC5115 CVD Turning Grade

The UC5115 grade is a specialized CVD turning insert material featuring a thick layer of Al2O3. This provides superior heat insulation when machining abrasive cast iron. This grade is optimized for stable turning in high-speed, continuous cutting conditions where flank wear resistance is vital.

TNMA Flat-Top Geometry

The TNMA geometry is a flat-top design (no chipbreaker) that provides maximum cross-sectional strength for this indexable turning insert. Because cast iron produces brittle chips, the flat-top design is ideal, offering a robust edge that resists chipping even under heavy interrupted loads or variable casting skins.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Gray Cast Iron (FC250/300) 200 - 450 m/min 0.20 - 0.60 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.20 - 0.50 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Designed for high-rigidity MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Efficiency

  • UC5115 (Current): The heavy-duty choice for high-speed cast iron turning. Best for stable, continuous cutting.
  • UC5105: Use this grade for even higher cutting speeds in extremely stable setups on gray iron.
  • Selection Tip: The 1.2mm radius on this model allows for much higher feed rates compared to 0.4mm or 0.8mm models while maintaining edge integrity.

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