KORLOY TNMG160404-HM NC3020 Indexable CVD Coated Carbide Turning Inserts | TNMG331-HM (ANSI Equivalent) High-Performance Inserts for Steel and Alloy Machining - 10pcs/box

$64.28 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY TNMG160404-HM NC3020 Indexable Carbide Turning Inserts | TNMG331-HM (ANSI Equivalent) CVD Coated Inserts for Steel Machining - 10pcs/box

High-Performance ISO-Standard 60° Triangular Negative Indexable Turning Cutters Optimized for High-Speed Continuous Machining and Precision Finishing of Carbon Steels and Alloy Steels

1. Product Overview

"Which indexable turning insert delivers exceptional wear resistance and superior surface finish during high-speed continuous cutting of carbon and alloy steel components?" CNC operators and manufacturing engineers frequently specify the KORLOY TNMG160404-HM NC3020. This industrial-grade cutting insert combines an advanced NC3020 CVD multi-layer coated wear-resistant carbide grade with a specialized -HM general medium-to-roughing chipbreaker, delivering excellent thermal deformation resistance, prolonged edge retention, and superior dimensional accuracy. Featuring a 60° triangular negative geometry for economic multi-edge utilization and a tight 0.4mm corner radius, it guarantees strict tolerance control and clean chip breaking in demanding production turning environments.

2. Product Key Features

  • NC3020 Advanced CVD Coated Grade: Features a wear-resistant carbide substrate enhanced with a specialized thin-to-medium CVD multilayer coating optimized for high cutting speeds, superior crater wear resistance, and long tool life in stable steel turning.
  • HM General Chipbreaker & 0.4mm Radius: Engineered with a versatile dual-stage groove geometry for effective chip control across medium feeds, coupled with a 0.4mm corner radius for fine contouring and accurate shoulder profiling.
  • ISO Standard Compliance: Manufactured strictly according to international coding standards for secure mechanical clamping and dependable tool repeatability across multi-axis lathes.
  • Standard Industrial Packaging: Supplied in protective factory boxes containing 10 pieces for straightforward inventory control and shop floor management.

3. Technical Specifications & Model Breakdown

Examine the comprehensive technical parameters, metric-imperial dimensional cross-references, and ISO nomenclature code breakdown below.

T 60° Triangular Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Hole & Chipbreaker Type
16 9.525mm Inscribed Circle
04 4.76mm Insert Thickness
04 0.4mm Corner Radius
HM General / Medium Breaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model TNMG160404-HM TNMG331-HM
Inscribed Circle (IC) 9.525 mm 0.375 in (3/8")
Insert Thickness (S) 4.76 mm 0.1875 in (3/16")
Corner Radius (r) 0.4 mm 0.0157 in

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon Steels & Low Alloy Steels (e.g., C45, 4140) 180 - 350 0.15 - 0.35
Alloy Steels & High-Strength Structural Steels 150 - 280 0.12 - 0.28

Need matching MTJNR, PTJNR, or WTJNR external turning toolholders for your TNMG 1604 inserts?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY TNMG160404-HM NC3020 insert is engineered for precision industrial production:

  • Automotive Component Manufacturing: High-speed finishing and semi-finishing of transmission shafts, drive axles, and forged steering components.
  • General Precision Engineering: Continuous turning of carbon steel roller bearings, industrial fasteners, and hydraulic cylinder rods.
  • Mold & Die Industry: Machining standard carbon steel mold bases, guide pins, and support plates requiring tight dimensional tolerances.

5. Compatibility

Designed to integrate seamlessly with standard ISO negative toolholding systems:

  • Toolholders & Boring Bars: Fully compatible with MTJNR/L, PTJNR/L, and WTJNR/L external tool holders and internal boring bars configured for TNMG 1604 geometry.
  • Machine Equipment: Optimized for high-speed CNC turning centers, automatic lathes, and high-precision CNC lathes.

6. Material Comparison & Workpiece Matrix

Review grade applicability across standard ISO workpiece classifications to ensure correct tool selection.

ISO Material Category Target Materials NC3020 Performance Suitability
P (Steel) Carbon steels, low alloy steels under stable high-speed conditions Outstanding (High Wear Resistance CVD Grade Optimized for P10–P30 Continuous & High-Speed Turning)
M (Stainless Steel) Austenitic stainless steels Limited (Recommended for stable finishing runs only; refer to specialized grades for heavy wet machining)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: How many inserts are packaged in a single box?

A: Each standard factory box contains exactly 10 pieces of TNMG160404-HM NC3020 inserts.

Q: What is the main operational difference between NC3020 and NC3030 grades?

A: NC3020 is tailored for high-speed continuous turning with higher wear resistance, whereas NC3030 is optimized for general-to-roughing applications requiring higher toughness.

Q: Which tool holders fit this TNMG 1604 insert?

A: It fits any standard ISO negative turning tool holder or boring bar designed for TNMG 1604 inserts, such as MTJNR or PTJNR systems.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Life: If rapid flank wear is observed during high-speed steel turning, verify coolant delivery and reduce cutting speed (vc) slightly while maintaining optimal feed rates.

Equivalent Models Note: Industry equivalents to KORLOY NC3020 include Sandvik GC4425 and Mitsubishi VP15TF for high-speed continuous steel turning operations.

Authoritative Reference: Tool designation codes, geometry definitions, and material classifications comply with ISO 1832 standards and established industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.