KORLOY TNMG160408-HS PC5300 Indexable Carbide Turning Inserts | TNMG332-HS (ANSI Equivalent) CVD Coated Carbide Cutters for Steel and Cast Iron Machining - 10pcs/box

$64.28 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY TNMG160408-HS PC5300 Indexable Carbide Turning Inserts | TNMG332-HS (ANSI Equivalent) CVD Coated Inserts for Steel & Cast Iron Machining - 10pcs/box

High-Performance ISO-Standard 60° Triangular Negative Indexable Turning Cutters Optimized for Precision Finishing and Light Interrupted Machining of Steels and Alloy Components

1. Product Overview

"Which carbide turning insert delivers exceptional wear resistance and thermal stability for precision finishing and semi-finishing of carbon steels and alloy steels?" CNC machinists and manufacturing engineers consistently select the KORLOY TNMG160408-HS PC5300. This industrial-grade indexable carbide insert combines an advanced PC5300 grade multi-layer CVD coating over a tough tungsten carbide substrate, delivering exceptional performance under high-speed cutting conditions. Built with a 60° triangular negative geometry for double-sided economic indexing, a specialized -HS sharp chipbreaker for low cutting resistance, and a reliable 0.8mm corner radius for enhanced edge durability, it incorporates optimized rake geometries designed to prevent chipping and ensure superior surface integrity during extended industrial operations.

2. Product Key Features

  • Advanced PC5300 CVD Coating Technology: Robust multi-layer CVD coating architecture engineered for carbon steel, alloy steel, and cast iron applications with exceptional resistance to flank and crater wear.
  • HS Sharp Chipbreaker Geometry & 0.8mm Radius: Features a sharp positive rake configuration combined with a 0.8mm nose radius to minimize cutting forces and maintain smooth chip evacuation during finishing passes.
  • ISO Standard Compliance: Manufactured strictly under international cutting tool standards to guarantee secure clamping and exact interchangeability across standard negative external toolholders.
  • Industrial Box Packaging: Supplied in factory-sealed boxes of 10 pieces to streamline tool management and minimize production downtime.

3. Technical Specifications & Model Breakdown

Examine the comprehensive parameter specifications, metric and imperial equivalents, and ISO coding breakdown below for precise CNC lathe integration.

T 60° Triangular Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Hole & Chipbreaker Type
16 9.525mm Inscribed Circle
04 4.76mm Insert Thickness
08 0.8mm Corner Radius
HS Sharp Finishing Breaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model TNMG160408-HS TNMG332-HS
Inscribed Circle (IC) 9.525 mm 0.375 in (3/8")
Insert Thickness (S) 4.76 mm 0.1875 in (3/16")
Corner Radius (r) 0.8 mm 0.0315 in

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon Steel & Alloy Steel (P-Group) 180 - 320 0.15 - 0.35
Cast Iron (K-Group) 150 - 280 0.15 - 0.30

Need matching MTJNR, PTJNR, or WTJNR external turning toolholders for your TNMG 1604 inserts?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY TNMG160408-HS PC5300 insert performs exceptionally across diverse general engineering applications:

  • Automotive Transmission Shafts: High-speed precision finishing of forged alloy steel shafts and transmission components.
  • Industrial Gear Blanks: Smooth finishing and contouring passes on carbon steel and alloy steel gear blanks.
  • General Machine Building: Universal external turning and facing of structural steel pins, flanges, and mechanical bushings.

5. Compatibility

Engineered for seamless integration into standard negative turning systems:

  • Toolholders & Boring Bars: Fully compatible with MTJNR/L, PTJNR/L, and WTJNR/L series external turning toolholders and internal boring bars configured for TNMG 1604 inserts.
  • CNC Machinery: Optimized for high-speed CNC lathes, horizontal turning centers, and production manufacturing lines.

6. Material Comparison & Workpiece Matrix

Review grade applicability across ISO material categories to maximize turning performance.

ISO Material Category Target Materials PC5300 Performance Suitability
P (Steel) Carbon steel, alloy steel, and low-alloy steels Outstanding (Optimized CVD Multi-Layer Grade for P15–P35 Precision Finishing & Semi-Finishing)
K (Cast Iron) Gray cast iron and nodular cast iron Excellent (High Wear Resistance for K10–K25 Turning Operations)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: How many inserts are included in one standard box?

A: Each standard factory-sealed box contains exactly 10 pieces of TNMG160408-HS PC5300 inserts.

Q: What is the main advantage of the PC5300 grade for steel turning?

A: PC5300 features a heavy-duty CVD multi-layer coating that provides superior crater wear resistance and thermal hardness, making it ideal for stable, high-speed turning of carbon and alloy steels.

Q: Is the -HS chipbreaker suitable for continuous cutting or light interruption?

A: The -HS sharp breaker is optimized for smooth finishing and light interrupted cutting operations where low cutting forces and superior surface finish quality are required.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Life: If rapid flank wear is observed when machining abrasive alloy steels, verify that cutting speeds ($v_c$) align with recommended parameters or adjust coolant delivery to optimize thermal control. For heavy roughing passes, consider selecting a more robust edge geometry.

Equivalent Models Note: Industry equivalents to KORLOY PC5300 include Sandvik GC4425 and Walter TN6200 for P15–P35 steel turning applications.

Authoritative Reference: Tool geometry, designation symbols, and material grouping standards comply with ISO 1832 indexable insert specifications and industrial machinability databases published by recognized manufacturing institutes.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.