Mitsubishi TNMG160408-MA UC5115 | Cast Iron Turning Insert - BEYOND

Mitsubishi TNMG160408-MA UC5115 | Cast Iron Turning Insert

$53.59 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TNMG160408-MA UC5115

Mitsubishi Materials | High-Speed Cast Iron Machining Specialist

The Mitsubishi TNMG160408-MA UC5115 is a high-durability CVD coated carbide insert specifically engineered for the high-speed turning of Cast Iron (K-class). Featuring the advanced UC5115 grade, this insert provides exceptional wear resistance and prevents plastic deformation even under intense thermal loads. As a critical long-tail precision tool for industrial CNC lathes, the MA chipbreaker ensures superior chip control during medium-duty cutting cycles.

Cast Iron Specialist | K05-K15 Application | MA Medium Geometry

Code Identification Breakdown

T
Triangular
N
0° Relief
M
Tolerance
G
Hole/Chip
16
16.5mm Edge
04
4.76mm Thick
08
0.8mm Rad
MA
Chipbreaker

Metric vs ANSI Standards

Technical Data ISO (Metric) ANSI (Inch)
Part Number TNMG160408-MA TNMG 332 MA
Inscribed Circle 9.525 mm 0.375"
Corner Radius 0.8 mm 0.031"

UC5115 Grade Material

The UC5115 grade is Mitsubishi's premier choice for Cast Iron turning. By utilizing a thick CVD coating with optimized Alumina ($Al_2O_3$) layers, it achieves extreme hardness. This indexable turning insert is designed to withstand the abrasive nature of grey and ductile iron while maintaining a sharp edge.

MA Chipbreaker Geometry

The MA chipbreaker is a balanced medium-cutting geometry. Even in brittle materials like cast iron, it provides a stable cutting action that reduces vibration and improves surface finish. It prevents chip welding and facilitates high-speed machining without compromising tool integrity.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Grey Cast Iron (FC250) 200 - 450 m/min 0.15 - 0.45 mm/rev 0.5 - 4.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.15 - 0.40 mm/rev 0.5 - 3.5 mm

MATCHING TOOL HOLDERS

Optimized for standard MTJNR/L or WTJNR/L turning tool holders (Size 16).

Browse Sie 16 Holders →

💡 Technical Pro-Tips: Cast Iron Performance

  • UC5115 (Current): The "Speed King" for cast iron turning. Highest wear resistance in its class.
  • UC5105: Switch to this if you are running exclusively on grey iron at even higher speeds.
  • Pro-Tip: Cast iron creates fine dust; ensure your extraction or coolant system is focused on flushing the MA chipbreaker area to prevent micro-abrasion.

Keywords: Mitsubishi TNMG160408-MA price, TNMG 332 MA UC5115 specifications, cast iron turning inserts, Mitsubishi UC5115 cutting data, CNC lathe precision tools, indexable carbide inserts.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.