Mitsubishi TNMG160408 UC5115 | CVD Carbide Cast Iron Insert - BEYOND

Mitsubishi TNMG160408 UC5115 | CVD Carbide Cast Iron Insert

$51.62 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TNMG160408 UC5115

Mitsubishi Materials | High-Performance Cast Iron Turning

The Mitsubishi TNMG160408 UC5115 is a premium CVD coated carbide insert specifically engineered for high-efficiency turning of cast iron. Utilizing the UC5115 grade with optimized Al2O3 coating technology, this insert offers extreme thermal protection and crater wear resistance. The 0.8mm radius provides a perfect balance of edge strength and surface finish, making it a long-tail industrial tool essential for Gray and Ductile iron applications.

K-Class Turning | Heavy Duty Wear Resistance | CVD Coated

Code Identification Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
G
Cylindrical Hole
16
16.5mm Edge
04
4.76mm Thick
08
0.8mm Radius

Global Standard Cross-Reference

Feature ISO (Metric) ANSI (Inch)
Model ID TNMG160408 TNMG 332
Inscribed Circle 9.525 mm 0.375"
Nose Radius 0.8 mm 0.031"

UC5115 CVD Grade

The UC5115 grade is a specialized CVD turning insert material featuring a thick alumina coating layer. This provides exceptional resistance to high-temperature oxidation and flank wear when machining abrasive cast iron. It is the first choice for stable turning in high-speed, continuous cutting conditions.

Chipbreaker Geometry

The standard TNMG chipbreaker on this indexable turning insert is optimized for the powdery, brittle chips produced by cast iron. By effectively managing chip flow and heat dissipation, it prevents the edge deformation often seen in lower-quality tools.

Recommended Cutting Parameters

Material Cutting Speed ($v_c$) Feed Rate ($f$) DOC ($a_p$)
Gray Cast Iron (FC) 200 - 450 m/min 0.20 - 0.50 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.15 - 0.45 mm/rev 0.5 - 4.5 mm

MATCHING TOOL HOLDERS

Perfectly paired with MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Holders →

💡 Technical Pro-Tips: Cast Iron Performance

  • UC5115 (Current): The versatile choice for high-speed cast iron turning. Best for stable, continuous cutting.
  • UC5105: Switch to this grade for maximum wear resistance in extremely stable, high-velocity gray iron machining.
  • Coolant Tip: For most cast iron applications, dry cutting is preferred with UC5115 to avoid thermal cracking of the CVD layer.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.