Mitsubishi TNMG220408 UC5115 | Heavy-Duty Cast Iron Insert - BEYOND

Mitsubishi TNMG220408 UC5115 | Heavy-Duty Cast Iron Insert

$92.99 USD

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Check compatibility: Confirm the model and dimensions before ordering.
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💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

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Description

TNMG220408 UC5115

Mitsubishi Materials | The Heavy-Duty Cast Iron Powerhouse

The Mitsubishi TNMG220408 UC5115 is a large-format CVD coated carbide insert designed for high-performance turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with an ultra-thick thermal barrier coating, this insert provides industry-leading flank wear resistance. As a long-tail precision tool for large CNC lathes, it is optimized for stable turning of abrasive cast surfaces where smaller inserts fail to provide sufficient tool life.

K-Class Turning | Size 22 Robustness | Thick Alumina Coating

Code Identification Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
G
Cylindrical Hole
22
22mm Edge
04
4.76mm Thick
08
0.8mm Radius

Global Standard Comparison

Specification ISO (Metric) ANSI (Inch) Equivalent
Model Number TNMG220408 TNMG 432
Inscribed Circle (IC) 12.7 mm 0.500"
Nose Radius (RE) 0.8 mm 0.031"

UC5115 Grade Performance

The UC5115 grade is a specialized CVD turning insert technology featuring Mitsubishi's exclusive coating adhesion treatment. It provides superior heat resistance for high-speed cast iron turning. The thick Alumina layer acts as a thermal shield, extending tool life in abrasive gray and ductile iron environments.

Size 22 Robust Geometry

The TNMG 6-edged insert at the Size 22 (12.7mm IC) platform offers massive edge strength. This indexable turning insert is built for larger workpieces, providing a high heat-sink capacity and preventing the thermal cracking common in smaller geometry inserts during long finishing passes.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed per Rev ($f$) DOC ($a_p$)
Gray Cast Iron (FC300) 180 - 450 m/min 0.20 - 0.50 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 120 - 350 m/min 0.15 - 0.40 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Optimized for high-rigidity MTJNR/L or WTJNR/L tool holders (Size 22).

Shop Size 22 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Performance

  • UC5115 (Current): The most versatile grade. Ideal for CNC machining of both stable and slightly interrupted cast iron components.
  • UC5105: Switch to this grade for maximum wear resistance in extremely high-speed, continuous gray iron turning.
  • Coolant Note: For cast iron turning with UC5115, dry cutting is generally preferred to maximize the thermal protection of the CVD layer.

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Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.