Mitsubishi TNMG220408 UC5115 | Heavy-Duty Cast Iron Insert - BEYOND

Mitsubishi TNMG220408 UC5115 | Heavy-Duty Cast Iron Insert

$84.54 USD

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SKU: TNMG220408 UC5115
Description

TNMG220408 UC5115

Mitsubishi Materials | The Heavy-Duty Cast Iron Powerhouse

The Mitsubishi TNMG220408 UC5115 is a large-format CVD coated carbide insert designed for high-performance turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with an ultra-thick thermal barrier coating, this insert provides industry-leading flank wear resistance. As a long-tail precision tool for large CNC lathes, it is optimized for stable turning of abrasive cast surfaces where smaller inserts fail to provide sufficient tool life.

K-Class Turning | Size 22 Robustness | Thick Alumina Coating

Code Identification Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
G
Cylindrical Hole
22
22mm Edge
04
4.76mm Thick
08
0.8mm Radius

Global Standard Comparison

Specification ISO (Metric) ANSI (Inch) Equivalent
Model Number TNMG220408 TNMG 432
Inscribed Circle (IC) 12.7 mm 0.500"
Nose Radius (RE) 0.8 mm 0.031"

UC5115 Grade Performance

The UC5115 grade is a specialized CVD turning insert technology featuring Mitsubishi's exclusive coating adhesion treatment. It provides superior heat resistance for high-speed cast iron turning. The thick Alumina layer acts as a thermal shield, extending tool life in abrasive gray and ductile iron environments.

Size 22 Robust Geometry

The TNMG 6-edged insert at the Size 22 (12.7mm IC) platform offers massive edge strength. This indexable turning insert is built for larger workpieces, providing a high heat-sink capacity and preventing the thermal cracking common in smaller geometry inserts during long finishing passes.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed per Rev ($f$) DOC ($a_p$)
Gray Cast Iron (FC300) 180 - 450 m/min 0.20 - 0.50 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 120 - 350 m/min 0.15 - 0.40 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Optimized for high-rigidity MTJNR/L or WTJNR/L tool holders (Size 22).

Shop Size 22 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Performance

  • UC5115 (Current): The most versatile grade. Ideal for CNC machining of both stable and slightly interrupted cast iron components.
  • UC5105: Switch to this grade for maximum wear resistance in extremely high-speed, continuous gray iron turning.
  • Coolant Note: For cast iron turning with UC5115, dry cutting is generally preferred to maximize the thermal protection of the CVD layer.

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