Tungaloy CCGT060202 NS9530 Cermet Turning Insert for Finishing (10pcs) - BEYOND

Tungaloy CCGT060202 NS9530 Cermet Turning Insert for Finishing (10pcs)

$64.18 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TUNGALOY CCGT060202 NS9530

Ultra-Precision Finishing | NS9530 Cermet Grade | Mirror Surface Quality

Product Overview

The Tungaloy CCGT060202 NS9530 is a world-class Cermet turning insert specifically engineered for high-speed finishing operations. This 80° rhombic insert features an exceptionally sharp cutting edge, making it the ultimate tool for precision machining where tight tolerances and "mirror-like" surface finishes are mandatory. Utilizing the advanced NS9530 Cermet grade, this insert offers superior resistance to oxidation and built-up edge (BUE) compared to standard carbide. Primarily used for finishing steel and ductile cast iron, this indexable turning tool ensures consistent performance in CNC machining. Made in Japan, it represents the pinnacle of industrial cutting technology.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole/Breaker
06
6.4mm Edge
02
2.38mm Thick
02
0.2mm Radius

Technical Specifications: Metric vs. Imperial

Feature Metric (Standard) Imperial Equivalent
I.C. Diameter 6.35 mm 1/4 inch
Thickness 2.38 mm 3/32 inch
Corner Radius 0.2 mm 0.008 inch

NS9530 Cermet Grade: Mirror Surface Finishing

The NS9530 grade is a specialized titanium-based Cermet known for its high resistance to fracture and wear. Unlike traditional carbide, Cermet does not react chemically with steel, which prevents the workpiece material from welding to the insert. This long-tail keywords industry favorite allows for incredible surface quality, often removing the need for post-turning polishing. It is the gold standard for high-speed, light-depth-of-cut finishing in CNC machining.

G-Tolerance Sharp Edge

The "G" in the model name indicates high precision tolerance on the insert dimensions. This indexable turning tool is ground to a razor-sharp edge with high accuracy, ensuring that the precision machining process remains stable and dimensions stay exact across thousands of parts.

Recommended Cutting Parameters

Optimized for P (Steel) and K (Cast Iron) finishing:

  • Cutting Speed (Vc): 150 - 300 m/min (490 - 980 SFM)
  • Feed Rate (f): 0.03 - 0.12 mm/rev (0.0012 - 0.0047 ipr)
  • Depth of Cut (ap): 0.1 - 1.0 mm (0.004 - 0.040 inch)

*Pro Tip: For the best results with NS9530 Cermet, use high cutting speeds and maintain a constant, light feed rate.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Mirror finish reached!" - Stefan W., Germany
"The CCGT060202 NS9530 is incredible for my small steel parts. The surface finish is so bright it looks like chrome. Best cermet I've used."

⭐⭐⭐⭐⭐ "Extreme Precision" - Kenji O., Japan
"Very sharp edge. Perfect for finishing small bores and pins. Tungaloy quality is always reliable."

⭐⭐⭐⭐ "Great for mass production" - David L., USA
"Tool life is very consistent in carbon steel. We run these on our Swiss lathes and the dimensional stability is excellent."

⭐⭐⭐⭐⭐ "No Smearing" - Marc B., France
"Unlike carbide, this cermet doesn't stick to the metal. Very clean cuts and no burrs at the end of the part."

⭐⭐⭐⭐⭐ "Perfect for Small CNCs" - Liam G., Australia
"Exactly what I needed for high-speed finishing. The 0.2mm radius is perfect for fine details."

Technical Q&A

Q: Can I use this for stainless steel?

A: NS9530 is designed for Steel and Cast Iron. For Stainless Steel, we recommend a PVD carbide grade like AH725 for better toughness and heat resistance.

Q: Is this insert suitable for heavy roughing?

A: No. Cermet is more brittle than carbide. It is strictly for light finishing (ap < 1.0mm). Heavy roughing will cause the edge to chip.

Q: What tool holder fits this insert?

A: This insert fits any standard SCLCR or SCLCL boring bar or turning tool holder designed for CCGT/CCMT 0602 inserts.

Expert Machining Tip: Cermet vs. Carbide Finishing

While carbide is tougher, **NS9530 Cermet** is chemically more stable. In finishing, this stability is what creates the superior surface. If you see your carbide inserts leaving a "dull" finish, switch to this Cermet insert to achieve a mirror surface and higher dimensional accuracy in precision machining.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.