Tungaloy CCGT060204L-W15 NS9530 Cermet Turning Insert (Wiper Finishing)

Tungaloy CCGT060204L-W15 NS9530 Cermet Turning Insert (Wiper Finishing)

$59.05 USD

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Description

TUNGALOY CCGT060204L-W15 NS9530

W15 Wiper Technology | High-Efficiency Finishing | NS9530 Premium Cermet

Product Overview

The Tungaloy CCGT060204L-W15 NS9530 is a high-performance Cermet turning insert designed for high-speed finishing where surface quality is the top priority. Equipped with the advanced W15 Wiper geometry, this insert allows you to achieve a superior "mirror finish" while significantly increasing your feed rates. The NS9530 Cermet grade provides exceptional chemical stability and resistance to built-up edge (BUE), making it perfect for machining carbon steel, alloy steel, and ductile iron. Made in Japan, this indexable turning tool is the industrial choice for precision machining requiring tight tolerances and efficient cycle times in CNC machining environments.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
06
6.4mm Edge
02
2.38mm Thick
04L
0.4mm Radius
W15
Wiper

Technical Specifications: Metric vs. Imperial

Feature Metric Unit Imperial Equivalent
Inscribed Circle 6.35 mm 1/4 inch
Thickness 2.38 mm 3/32 inch
Corner Radius 0.4 mm 0.016 inch

NS9530 Cermet Grade: Superior Finishing

The NS9530 grade is Tungaloy's premier finishing Cermet. Unlike standard carbide, Cermet (Ceramic-Metal composite) has low affinity for steel, which prevents built-up edge (BUE) and results in a high-gloss surface. This long-tail keywords industry favorite provides the toughness needed for semi-finishing while maintaining the sharp edge required for ultra-fine precision.

Wiper Geometry (W15)

The W15 Wiper is a modified edge geometry that flattens the surface peaks during the cutting pass. This allows for twice the feed rate compared to a standard 0.4mm radius insert while achieving the same (or better) Ra surface roughness value.

Recommended Cutting Parameters

Optimized for P (Steel) and K (Cast Iron):

  • Cutting Speed (Vc): 120 - 250 m/min (390 - 820 SFM)
  • Feed Rate (f): 0.05 - 0.20 mm/rev (Wiper range)
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Pro Tip: Ensure your tool post is perfectly aligned. Even a small deviation in center height can negate the benefit of the Wiper geometry.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Mirror Finish at High Speed" - Matthias H., Germany
"The CCGT060204L-W15 is a game changer. I'm running at 0.15mm feed and the finish looks like it was polished by hand. Cermet NS9530 is the best."

⭐⭐⭐⭐⭐ "Very Sharp and Stable" - Sato R., Japan
"Original Tungaloy quality. The Wiper geometry really helps with production speed in our Swiss-type lathes. Perfect for precision parts."

⭐⭐⭐⭐ "Durable for Finishing Steel" - James P., USA
"The 0.4mm radius with the wiper edge holds up well. Dimensional stability is excellent across long runs. Highly recommend for CNC finishing."

⭐⭐⭐⭐⭐ "Excellent Chip Control" - Luca M., Italy
"No more long stringy chips on finishing passes. The W15 helps break the chip even at light depths. Very satisfied."

⭐⭐⭐⭐⭐ "Fast Shipping & Quality" - Alan W., UK
"Genuine Tungaloy Japan inserts. If you need a clean, precise internal or external finishing pass, this cermet is the answer."

Technical Q&A

Q: Can I use this for machining 304 Stainless Steel?

A: Cermet is generally best for Steels and Cast Irons. For Stainless, a PVD grade like AH725 is usually more effective to handle the material's work-hardening properties.

Q: What does the 'L' in the model name represent?

A: The 'L' stands for Left-hand cutting direction. Ensure your tool holder and lathe program are set for left-hand geometry.

Q: Do I need special tool holders for Wiper inserts?

A: No, they fit standard SCLCR/L or SDUCR/L holders designed for CCGT/CCMT 0602 size inserts.

Expert Machining Tip: Why Cermet over Carbide?

In finishing, the chemical stability of **NS9530 Cermet** is superior to tungsten carbide. It resists welding between the tool and work material, ensuring the mirror surface remains perfect. Combined with the **W15 Wiper**, you get the highest possible quality in the shortest cycle time for precision machining.

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Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.