CCGT060204R-W15 NS9530 Cermet Turning Insert (Wiper Technology) - BEYOND

CCGT060204R-W15 NS9530 Cermet Turning Insert (Wiper Technology)

$59.07 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TUNGALOY CCGT060204R-W15 NS9530

Right-Hand High-Feed Finishing | W15 Wiper Edge | Premium Cermet Grade

Product Overview

The Tungaloy CCGT060204R-W15 NS9530 is an elite-tier Cermet turning insert engineered for right-hand finishing operations that require both speed and aesthetic perfection. By integrating the revolutionary W15 Wiper technology, this insert enables operators to double their feed rates while maintaining an ultra-smooth Ra surface value. The NS9530 Cermet grade provides unparalleled chemical resistance against steel, preventing the built-up edge (BUE) that typically ruins finishing passes. Ideal for CNC machining of carbon steel, alloy steel, and ductile iron, this indexable turning tool is a benchmark for precision machining shops globally. Proudly made in Japan.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
06
6.4mm Size
02
2.38mm Thick
04R
0.4mm Right
W15
Wiper

Technical Specifications: Metric vs. Imperial

Attribute Metric (Standard) Imperial Equiv.
Inscribed Circle (IC) 6.35 mm 1/4 inch
Insert Thickness (S) 2.38 mm 3/32 inch
Nose Radius (RE) 0.4 mm 0.016 inch

Why Choose NS9530 Cermet?

The NS9530 grade is a titanium-based Cermet that bridges the gap between toughness and high hardness. For precision machining, Cermet is superior to carbide because it does not have a chemical affinity for the steel being cut. This means the indexable turning tool remains clean, ensuring a consistent mirror finish and preventing micro-chipping on the cutting edge.

The W15 Wiper Effect

Standard inserts create a "trough and peak" pattern on the surface. The W15 Wiper edge has a specifically designed flat portion that "wipes" away these peaks. For CNC machining professionals, this means you can increase your feed per revolution (f) while achieving a roughness Ra that would normally require a much slower, time-consuming pass.

Recommended Cutting Parameters

Best for P (Steel) and K (Cast Iron) Finishing:

  • Cutting Speed (Vc): 130 - 260 m/min (425 - 850 SFM)
  • Feed Rate (f): 0.05 - 0.22 mm/rev (Wiper range)
  • Depth of Cut (ap): 0.1 - 0.9 mm

*Pro Tip: For right-hand (R) inserts, ensure your tool holder is SCLCR or similar right-hand geometry.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Incredible Productivity Boost" - Matthias S., Germany
"Increased feed from 0.08 to 0.16 and the finish stayed perfect. The CCGT060204R-W15 is my go-to for batch steel finishing now."

⭐⭐⭐⭐⭐ "Authentic Tungaloy Quality" - Hiroshi Y., Japan
"Consistent results. The NS9530 grade provides a very bright finish on S45C steel. Perfect fit for our CNC lathes."

⭐⭐⭐⭐ "Great Wear Resistance" - David K., USA
"Cermet is brittle but this Tungaloy grade is surprisingly tough. No chipping issues even on light interrupted cuts."

⭐⭐⭐⭐⭐ "Smooth like Glass" - Alessandro P., Italy
"Used the W15 for high-precision shafts. The surface finish is almost like it was ground. Very impressive wiper technology."

⭐⭐⭐⭐⭐ "Highly Recommended" - Liam J., Australia
"If you need a professional finish, don't use carbide—use this Cermet. It makes a world of difference in the final look of the part."

Technical Q&A

Q: Can I rough cut with this insert?

A: No. Cermet and Wiper geometry are optimized for finishing. Heavy roughing (ap > 1.0mm) can damage the wiper edge and cause brittle fracture in Cermet.

Q: Does the 'R' in the model name matter?

A: Yes. 'R' indicates Right-hand cutting. It must be paired with a Right-hand tool holder (e.g., SCLCR06) to function correctly on your machine.

Q: Is coolant required for NS9530?

A: Cermet can be run dry or wet. However, for a high-gloss finishing pass in steel, high-pressure coolant helps evacuate chips and improves surface shine.

Expert Machining Tip: Cermet vs. Coated Carbide

While coated carbide is the king of versatility, **NS9530 Cermet** is the king of finishing. Because Cermet is a ceramic-based tool, it maintains a sharper edge longer under high heat, ensuring your last part looks exactly like your first part in precision machining.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.