CCGT060204R-W15 NS9530 Cermet Turning Insert (Wiper Technology)

CCGT060204R-W15 NS9530 Cermet Turning Insert (Wiper Technology)

$59.07 USD

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Description

TUNGALOY CCGT060204R-W15 NS9530

Right-Hand High-Feed Finishing | W15 Wiper Edge | Premium Cermet Grade

Product Overview

The Tungaloy CCGT060204R-W15 NS9530 is an elite-tier Cermet turning insert engineered for right-hand finishing operations that require both speed and aesthetic perfection. By integrating the revolutionary W15 Wiper technology, this insert enables operators to double their feed rates while maintaining an ultra-smooth Ra surface value. The NS9530 Cermet grade provides unparalleled chemical resistance against steel, preventing the built-up edge (BUE) that typically ruins finishing passes. Ideal for CNC machining of carbon steel, alloy steel, and ductile iron, this indexable turning tool is a benchmark for precision machining shops globally. Proudly made in Japan.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
06
6.4mm Size
02
2.38mm Thick
04R
0.4mm Right
W15
Wiper

Technical Specifications: Metric vs. Imperial

Attribute Metric (Standard) Imperial Equiv.
Inscribed Circle (IC) 6.35 mm 1/4 inch
Insert Thickness (S) 2.38 mm 3/32 inch
Nose Radius (RE) 0.4 mm 0.016 inch

Why Choose NS9530 Cermet?

The NS9530 grade is a titanium-based Cermet that bridges the gap between toughness and high hardness. For precision machining, Cermet is superior to carbide because it does not have a chemical affinity for the steel being cut. This means the indexable turning tool remains clean, ensuring a consistent mirror finish and preventing micro-chipping on the cutting edge.

The W15 Wiper Effect

Standard inserts create a "trough and peak" pattern on the surface. The W15 Wiper edge has a specifically designed flat portion that "wipes" away these peaks. For CNC machining professionals, this means you can increase your feed per revolution (f) while achieving a roughness Ra that would normally require a much slower, time-consuming pass.

Recommended Cutting Parameters

Best for P (Steel) and K (Cast Iron) Finishing:

  • Cutting Speed (Vc): 130 - 260 m/min (425 - 850 SFM)
  • Feed Rate (f): 0.05 - 0.22 mm/rev (Wiper range)
  • Depth of Cut (ap): 0.1 - 0.9 mm

*Pro Tip: For right-hand (R) inserts, ensure your tool holder is SCLCR or similar right-hand geometry.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Incredible Productivity Boost" - Matthias S., Germany
"Increased feed from 0.08 to 0.16 and the finish stayed perfect. The CCGT060204R-W15 is my go-to for batch steel finishing now."

⭐⭐⭐⭐⭐ "Authentic Tungaloy Quality" - Hiroshi Y., Japan
"Consistent results. The NS9530 grade provides a very bright finish on S45C steel. Perfect fit for our CNC lathes."

⭐⭐⭐⭐ "Great Wear Resistance" - David K., USA
"Cermet is brittle but this Tungaloy grade is surprisingly tough. No chipping issues even on light interrupted cuts."

⭐⭐⭐⭐⭐ "Smooth like Glass" - Alessandro P., Italy
"Used the W15 for high-precision shafts. The surface finish is almost like it was ground. Very impressive wiper technology."

⭐⭐⭐⭐⭐ "Highly Recommended" - Liam J., Australia
"If you need a professional finish, don't use carbide—use this Cermet. It makes a world of difference in the final look of the part."

Technical Q&A

Q: Can I rough cut with this insert?

A: No. Cermet and Wiper geometry are optimized for finishing. Heavy roughing (ap > 1.0mm) can damage the wiper edge and cause brittle fracture in Cermet.

Q: Does the 'R' in the model name matter?

A: Yes. 'R' indicates Right-hand cutting. It must be paired with a Right-hand tool holder (e.g., SCLCR06) to function correctly on your machine.

Q: Is coolant required for NS9530?

A: Cermet can be run dry or wet. However, for a high-gloss finishing pass in steel, high-pressure coolant helps evacuate chips and improves surface shine.

Expert Machining Tip: Cermet vs. Coated Carbide

While coated carbide is the king of versatility, **NS9530 Cermet** is the king of finishing. Because Cermet is a ceramic-based tool, it maintains a sharper edge longer under high heat, ensuring your last part looks exactly like your first part in precision machining.

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Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.