Tungaloy CCGT09T302L-W20 NS9530 Cermet Turning Insert (Wiper Finishing) - BEYOND

Tungaloy CCGT09T302L-W20 NS9530 Cermet Turning Insert (Wiper Finishing)

$57.03 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TUNGALOY CCGT09T302L-W20 NS9530

High-Feed Wiper Finishing | NS9530 Premium Cermet | 80° Rhombic Precision

Product Overview

The Tungaloy CCGT09T302L-W20 NS9530 is a specialized Cermet turning insert engineered for high-efficiency finishing in steel and ductile iron. Featuring the advanced W20 Wiper geometry, this tool allows for doubled feed rates while maintaining a superior Ra surface roughness, effectively reducing cycle times in CNC machining. The NS9530 Cermet grade provides exceptional chemical stability and wear resistance, ensuring your workpiece achieves a "mirror finish" without the risk of built-up edge (BUE). Made in Japan, this indexable turning tool is the industrial choice for precision machining that demands high aesthetic quality and dimensional accuracy.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
09
9.5mm Size
T3
3.97mm Thick
02L
0.2mm Left
W20
Wiper

Technical Specifications: Metric vs. Imperial

Specification Metric (Standard) Imperial Equiv.
Inscribed Circle (IC) 9.525 mm 3/8 inch
Thickness (S) 3.97 mm 5/32 inch
Corner Radius (RE) 0.2 mm 0.008 inch

NS9530 Grade: The Ultimate Mirror Polish

The NS9530 grade is a premium titanium-based Cermet. Unlike tungsten carbide, Cermet does not chemically react with steel, which prevents workpiece material from welding to the insert tip. This results in a cleaner cut and a significantly higher surface gloss. This long-tail keywords industry favorite ensures tool life longevity during continuous high-speed finishing operations.

W20 Wiper Technology

The W20 Wiper geometry features a secondary cutting edge that "wipes" away the ridges left by the nose radius. This allows for significantly higher feed rates without losing the Ra surface roughness required for precision machining.

Recommended Cutting Parameters

Optimized for P (Steel) and K (Cast Iron) finishing:

  • Cutting Speed (Vc): 130 - 280 m/min (425 - 920 SFM)
  • Feed Rate (f): 0.05 - 0.25 mm/rev (High-Feed Wiper Range)
  • Depth of Cut (ap): 0.1 - 0.9 mm

*Pro Tip: Ensure your tool post is perfectly centered. Wiper performance is highly sensitive to center height alignment.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Twice the speed, same finish!" - Markus R., Germany
"I swapped my standard 02 inserts for these W20 wipers. I doubled my feed and the shafts still look like they were polished. Highly efficient."

⭐⭐⭐⭐⭐ "Perfect for Swiss Lathes" - Kenji S., Japan
"Tungaloy original quality. The NS9530 grade gives the best surface finish on carbon steel. Zero smearing."

⭐⭐⭐⭐ "Very Sharp and Reliable" - David T., USA
"The 09T3 size is standard, but the Wiper geometry makes it stand out. Reliable tool life even in long production runs."

⭐⭐⭐⭐⭐ "Excellent Mirror Finish" - Fabrizio G., Italy
"No more hand polishing required for our customer's parts. This Cermet insert creates a beautiful finish straight from the CNC."

⭐⭐⭐⭐⭐ "Top Grade for Finishing" - Alan B., UK
"If you are finishing steel and want it to shine, this is the one. Fast shipping and the inserts arrived in perfect condition."

Technical Q&A

Q: Can I use this for finishing 316 Stainless Steel?

A: While NS9530 can handle some stainless, a PVD carbide grade like **AH725** is usually better for the high heat and stickiness of 316. This Cermet excels in Steels and Cast Irons.

Q: What is the benefit of the 'L' in 02L?

A: It denotes a Left-hand cutting direction. Ensure your tool holder (e.g., SCLCL09) matches the insert's hand.

Q: Does the W20 wiper work in small bores?

A: Yes, as long as your boring bar is stable. However, the wiper effect is most pronounced on outer diameter turning and large internal bores.

Expert Machining Tip: Why Cermet Wiper?

The combination of **NS9530 Cermet** and **W20 Wiper** is the ultimate productivity hack. Cermet provides the chemical resistance for a mirror surface, while the Wiper allows you to run faster. It is the perfect indexable turning tool for shops looking to beat deadlines without failing quality control.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.