Tungaloy CCGT09T302R-W20 NS9530 Cermet Turning Insert (Wiper Finishing) - BEYOND

Tungaloy CCGT09T302R-W20 NS9530 Cermet Turning Insert (Wiper Finishing)

$67.25 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TUNGALOY CCGT09T302R-W20 NS9530

Right-Hand Wiper Finishing | W20 High-Feed Geometry | Premium Cermet Grade

Product Overview

The Tungaloy CCGT09T302R-W20 NS9530 is a high-performance Cermet turning insert engineered for ultra-high-efficiency finishing. By utilizing the revolutionary W20 Wiper technology, this right-hand insert allows for doubled feed rates while maintaining—or even improving—surface roughness (Ra). The NS9530 Cermet grade offers superior chemical stability and oxidation resistance, ensuring a consistent "mirror finish" on steel and ductile iron workpieces. Made in Japan, this indexable turning tool is a preferred choice for CNC machining professionals who need to balance extreme precision machining with high-volume production output.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
09
9.5mm Size
T3
3.97mm Thick
02R
0.2mm Right
W20
Wiper

Technical Specifications: Metric vs. Imperial

Specification Metric Value Imperial Equivalent
Inscribed Circle (IC) 9.525 mm 3/8 inch
Thickness (S) 3.97 mm 5/32 inch
Corner Radius (RE) 0.2 mm 0.008 inch

NS9530 Cermet: Precision & Aesthetics

The NS9530 grade is a specialized titanium-based Cermet. Unlike standard carbide, Cermet provides a much higher resistance to welding (BUE) and oxidation at high temperatures. This long-tail keywords favorite ensures that your steel finishing passes remain smooth and shiny throughout the tool life. It is designed to maintain a razor-sharp edge longer than coated carbide in finishing applications.

W20 Wiper Finishing Edge

The W20 Wiper geometry is a productivity multiplier. Instead of a single round radius, the wiper geometry has multiple radii that "level" the surface peaks left by the previous revolution. This means your indexable turning tool can run at significantly higher feed rates without compromising the surface Ra.

Recommended Cutting Parameters

Best for Steel (P) and Cast Iron (K) finishing:

  • Cutting Speed (Vc): 130 - 280 m/min (425 - 920 SFM)
  • Feed Rate (f): 0.05 - 0.25 mm/rev (Wiper efficiency range)
  • Depth of Cut (ap): 0.1 - 0.9 mm

*Pro Tip: Ensure your tool holder is rigid and the center height is precisely set to maximize the wiper's smoothing effect.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Massive Cycle Time Savings" - Matthias K., Germany
"Switched from a standard CCGT09T302 to this W20 wiper. I increased the feed to 0.18mm/rev and the finish is still glass-smooth. Incredible tool."

⭐⭐⭐⭐⭐ "Mirror Finish Success" - Yuki T., Japan
"NS9530 is my favorite grade for steel finishing. No stickiness, very bright surfaces. The W20 wiper edge is very durable."

⭐⭐⭐⭐ "Great for CNC Mass Production" - Robert L., USA
"Consistent sizing over long batches. The right-hand wiper fits our standard holders perfectly. Surface Ra stayed stable throughout the box."

⭐⭐⭐⭐⭐ "Top Quality Tungaloy" - Gianluca B., Italy
"Genuine Japan cermet. If you are doing finishing on precision shafts, these are a must-have. Surface looks ground, not turned."

⭐⭐⭐⭐⭐ "Highly Professional Tool" - Alan D., UK
"Exactly as described. Fast delivery. These wipers really do live up to the hype for production speed."

Technical Q&A

Q: Can I use this for machining 304 Stainless Steel?

A: NS9530 is optimized for Steels. For Stainless, a PVD carbide like AH725 is better. Cermet can struggle with the high heat and stickiness of stainless steel.

Q: What tool holder fits this insert?

A: It fits any standard **SCLCR09** or **SCLCR3/8** turning tool or boring bar designed for 09T3/32.5 size inserts.

Q: Do I need a special program for the Wiper?

A: No. Just increase your feed rate (f) to see the productivity gains. The tool geometry handles the surface smoothing automatically.

Expert Machining Tip: Why Cermet Wiper?

For precision machining, the chemical stability of **NS9530 Cermet** prevents material "smearing," while the **W20 Wiper** allows for high-speed throughput. This combination is the ultimate choice for shops that need a mirror finish and fast cycle times in CNC machining.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.