Tungaloy CCGT09T304L-W20 NS9530 Cermet Turning Insert (Wiper Technology) - BEYOND

Tungaloy CCGT09T304L-W20 NS9530 Cermet Turning Insert (Wiper Technology)

$67.25 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TUNGALOY CCGT09T304L-W20 NS9530

High-Feed Wiper Finishing | NS9530 Premium Cermet | 80° Rhombic Precision

Product Overview

The Tungaloy CCGT09T304L-W20 NS9530 is a high-efficiency Cermet turning insert engineered for ultra-fine finishing operations. Featuring the revolutionary W20 Wiper geometry, this tool allows for doubled feed rates while achieving a superior Ra surface roughness, effectively slashing cycle times in CNC machining. The NS9530 Cermet grade provides exceptional chemical stability and resistance to built-up edge (BUE), ensuring your workpiece maintains a "mirror finish" throughout the batch. Made in Japan, this indexable turning tool is the industrial standard for precision machining of steel and ductile iron.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
G
G Tolerance
T
Hole Type
09
9.5mm Size
T3
3.97mm Thick
04L
0.4mm Left
W20
Wiper

Technical Specifications: Metric vs. Imperial

Specification Metric (Standard) Imperial Equiv.
Inscribed Circle (IC) 9.525 mm 3/8 inch
Thickness (S) 3.97 mm 5/32 inch
Corner Radius (RE) 0.4 mm 0.016 inch

NS9530 Cermet Grade: Superior Chemical Stability

The NS9530 grade is a titanium-based Cermet known for its extreme hardness and chemical inertness. Unlike carbide, it won't react with the steel being cut, preventing "smearing" and built-up edge. This long-tail keywords favorite allows for high-speed machining while maintaining a razor-sharp edge for the entire tool life.

W20 Wiper Geometry Explained

The W20 Wiper edge features a modified radius that "wipes" away the ridges created by standard nose radii. This allows the CCGT09T304L-W20 to perform high-feed finishing (up to 2x faster) without losing the Ra surface roughness quality required for precision machining.

Recommended Cutting Parameters

Optimized for P (Steel) and K (Cast Iron) Finishing:

  • Cutting Speed (Vc): 130 - 280 m/min (425 - 920 SFM)
  • Feed Rate (f): 0.05 - 0.30 mm/rev (Wiper advantage range)
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Pro Tip: For the best results with wiper inserts, ensure the lathe tool post is rigid and the center height is precisely aligned.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Incredible Feed Rates" - Matthias K., Germany
"Switched to the W20 wiper and doubled my feed rate. Cycle time dropped significantly and the finish is still like a mirror."

⭐⭐⭐⭐⭐ "Beautiful Surface Finish" - Hiroshi T., Japan
"NS9530 is my go-to for steel finishing. No stickiness, very bright surfaces. Genuine Tungaloy quality."

⭐⭐⭐⭐ "Great for CNC Mass Production" - Robert L., USA
"Consistent results throughout the whole pack. The left-hand geometry works perfect for our setup. High efficiency."

⭐⭐⭐⭐⭐ "Top Quality Tungaloy" - Fabrizio G., Italy
"Used these for high-precision components. The W20 wiper leaves a ground-like finish. Very satisfied."

⭐⭐⭐⭐⭐ "Fast Delivery & Authentic" - Alan D., UK
"Precisely as described. Japanese-made excellence. These cermet inserts are unbeatable for finishing steel."

Technical Q&A

Q: Can I use this for machining 304 Stainless Steel?

A: NS9530 is a Cermet optimized for Steels. For Stainless, a PVD carbide like AH725 is usually better for preventing notch wear.

Q: What tool holder fits this insert?

A: It fits any standard **SCLCL09** or **SCLCL3/8** turning tool or boring bar designed for 09T3 size inserts.

Q: Does the 'L' in 04L matter?

A: Yes. It denotes a Left-hand cutting direction. Pair this with a Left-hand (SCLCL) holder.

Expert Machining Tip: Why Cermet Wiper?

For precision machining, the chemical stability of **NS9530 Cermet** prevents material "smearing," while the **W20 Wiper** allows for high-speed throughput. This combination is the ultimate choice for shops that need a mirror finish and fast cycle times in CNC machining.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.