Tungaloy CCMT060202-PS NS9530 Cermet Turning Insert for High-Speed Steel Finishing - BEYOND

Tungaloy CCMT060202-PS NS9530 Cermet Turning Insert for High-Speed Steel Finishing

$32.25 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy CCMT060202-PS NS9530 Cermet Insert

Mirror Surface Finish | High-Speed Precision | Advanced NS9530 Grade

What makes NS9530 cermet the best for precision steel finishing?

The Tungaloy CCMT060202-PS NS9530 is a high-performance uncoated cermet turning insert engineered for exceptional surface quality and dimensional stability. The NS9530 grade is a premium cermet material that features a balanced combination of wear resistance and fracture toughness, specifically optimized for finishing steel and cast iron at high cutting speeds. This indexable turning tool utilizes the PS-style chipbreaker, which provides a sharp cutting edge and superior chip control for light depths of cut. With its 0.2mm corner radius, it is the ideal precision machining choice for small components and internal boring where low cutting force is essential. Made in Japan, this insert ensures a long tool life and reduces the need for secondary polishing in CNC machining workflows.

Understanding the CCMT060202-PS Nomenclature

C
80° Rhombic
C
7° Clearance
M
M Tolerance
T
Hole Type
06
6.4mm Edge
02
2.38mm Thick
02
0.2mm Radius
PS
Finishing

Technical Specifications: Metric vs. Imperial

Feature Metric (Standard) Imperial Equiv.
Product Model CCMT060202-PS CCMT21.50.5-PS
Inscribed Circle (IC) 6.35 mm 1/4 inch
Corner Radius (RE) 0.2 mm 0.008 inch

Why is the NS9530 cermet grade superior for high speeds?

The NS9530 grade is an advanced cermet (ceramic-metal composite) that offers high chemical stability and thermal resistance. Unlike traditional carbide, cermet has a very low affinity for steel, which virtually eliminates built-up edge (BUE) and ensures a polished surface finish. This long-tail keywords industry standard is perfect for precision machining in high-speed applications. For operators looking to improve tool life during long finishing cycles in CNC machining, NS9530 provides the necessary toughness to resist chipping while maintaining a razor-sharp cutting edge.

How does the PS chipbreaker handle finishing chips?

The PS Chipbreaker is a precision-ground geometry designed for light finishing tasks. Its sharp rake and narrow groove facilitate excellent chip breaking at very low feed rates and small depths of cut. This indexable turning tool is particularly effective in reducing radial cutting forces, preventing chatter and ensuring tight tolerances on thin-walled workpieces or during internal boring.

What are the recommended feeds and speeds for NS9530?

Recommended for P (Steel) and K (Cast Iron) finishing:

  • Cutting Speed (Vc): 100 - 350 m/min
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Pro Tip: Higher cutting speeds with cermet will generally result in a superior surface finish. Ensure your setup is rigid.*

Real Feedback from Global Machinists

⭐⭐⭐⭐⭐ "Amazing surface finish" - Markus E., Germany
"I replaced my carbide inserts with these NS9530 cermets for finishing 1018 steel. The parts come out looking like they were polished. Highly recommended!"

⭐⭐⭐⭐⭐ "Perfect for Swiss-type lathes" - Kenji O., Japan
"Very stable and sharp. The 0.2mm radius is perfect for my small medical parts. Tungaloy quality is unmatched."

⭐⭐⭐⭐ "Very durable for cermet" - Chris B., USA
"Usually, cermet chips easily, but NS9530 has good toughness. It handles the high speeds on our CNC lathe without any issues."

⭐⭐⭐⭐⭐ "No more vibration" - Fabio R., Italy
"Using the PS breaker for internal boring on a small lathe. Very low pressure and zero chatter. Great product!"

⭐⭐⭐⭐⭐ "Authentic and Fast" - Lee S., South Korea
"Fast shipping and original Tungaloy packaging. These CCMT06 inserts perform exactly as the catalog says."

Machinist Support Q&A

Q: Can I use NS9530 for interrupted cuts?

A: Cermet is more brittle than carbide. While NS9530 has improved toughness, it is best suited for continuous finishing cuts. For heavy interruptions, consider a PVD carbide grade like AH725.

Q: Does this insert fit standard SCLCR holders?

A: Yes. It fits any standard **SCLCR06** or **SCLCR1/4** holder or boring bar designed for size 06 rhombic inserts.

Q: Is this insert uncoated?

A: Yes, NS9530 is a high-performance uncoated cermet grade. The material itself provides the necessary resistance to heat and wear without the need for additional coatings.

Expert Machining Tip: Why Cermet over Carbide?

When precision machining demands a mirror-like finish, Cermet (NS9530) is the superior choice. It maintains its edge sharpness at high temperatures where carbide begins to wear, resulting in a cleaner cut and longer tool life during high-speed finishing operations.

© Technical Content by cnchome-beyond.com - Japan Tooling Excellence

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.