Tungaloy CCMT09T302-PS NS9530 Cermet Turning Insert for Precision Steel Finishing - BEYOND

Tungaloy CCMT09T302-PS NS9530 Cermet Turning Insert for Precision Steel Finishing

$37.36 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy CCMT09T302-PS NS9530 Cermet Insert

High-Speed Precision | Mirror Surface Finish | Premium NS9530 Grade

Why is NS9530 the ultimate choice for high-speed precision finishing?

The Tungaloy CCMT09T302-PS NS9530 is a world-class uncoated cermet turning insert specifically engineered for achieving superior surface quality on steel workpieces. The NS9530 grade is a titanium-based cermet that offers an optimized balance of high hardness and fracture toughness. Because cermet has a significantly lower chemical affinity for steel than tungsten carbide, it prevents the "welding" of chips to the cutting edge, effectively eliminating built-up edge (BUE). This indexable turning tool features the PS-style chipbreaker, a ground geometry designed for light finishing passes. With its sharp 0.2mm corner radius, it is the ideal precision machining tool for small components or applications requiring minimal cutting pressure. Made in Japan, this insert ensures unmatched tool life and consistent dimensions in high-efficiency CNC machining environments.

Decoding the CCMT09T302-PS Nomenclature

C
80° Rhombic
C
7° Clearance
M
M Tolerance
T
Hole Type
09
9.7mm Edge
T3
3.97mm Thick
02
0.2mm Radius
PS
Finishing

Technical Specifications: Metric vs. Imperial

Technical Feature Metric (Standard) Imperial Equiv.
ISO / ANSI Model CCMT09T302-PS CCMT32.50.5-PS
Inscribed Circle (IC) 9.525 mm 3/8 inch
Corner Radius (RE) 0.2 mm 0.008 inch

What are the benefits of the PS Chipbreaker at high speeds?

The PS Chipbreaker is a ground finishing geometry optimized for light cutting depths. It features a sharp rake angle that drastically reduces cutting resistance and heat generation. This is critical for precision machining in CNC machining when you need to avoid vibration or deflection on thin-walled parts. For those searching for long-tail keywords such as "high speed cermet finishing," the combination of the sharp edge and the NS9530 grade provides a flawless finish that often removes the need for grinding or polishing.

Advanced NS9530 Cermet Properties

The NS9530 grade is designed for chemical stability. Because it is non-metallic (ceramic-metal), it can withstand higher temperatures than standard carbide without deforming. This indexable turning tool maintains its sharp edge over much longer production cycles, ensuring that your parts stay within tolerance from the first piece to the last. This translates into longer tool life and less machine downtime for insert changes.

What are the recommended speeds and feeds for NS9530?

Optimized for P (Steel) and K (Cast Iron) finishing:

  • Cutting Speed (Vc): 100 - 350 m/min (High speed is better for Cermet)
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Note: Cermet is more sensitive to thermal shock than carbide; avoid heavy interrupted cuts for best results.*

Feedback from Global Machining Professionals

⭐⭐⭐⭐⭐ "Best finish I've ever seen" - Mark R., Germany
"Using the CCMT09T302 in NS9530 on 4140 steel shafts. The parts come off looking like they've been ground. Excellent cermet grade."

⭐⭐⭐⭐⭐ "Perfect for tight tolerances" - Kenji S., Japan
"Consistent tool life for hours. We use these for our automated production runs and they never disappoint. Authentic Tungaloy quality."

⭐⭐⭐⭐ "Great chip control" - James W., USA
"The PS chipbreaker is fantastic for light finishing passes. No more bird-nesting chips around the tool holder."

⭐⭐⭐⭐⭐ "Mirror finish" - Luca B., Italy
"I was skeptical of using cermet without coating, but the NS9530 is a beast. 300m/min and the finish is absolute mirror."

⭐⭐⭐⭐⭐ "Original and fast" - Liam G., Australia
"Original Japanese inserts. Fast delivery and they perform exactly as the catalog says. Great value."

Machinist Technical Support Q&A

Q: Can I use NS9530 for stainless steel?

A: While it can cut some series of stainless, cermet is optimized for carbon and alloy steels. For stainless steel finishing, we recommend Tungaloy AH725 grade (PVD Carbide).

Q: Is the 0.2mm radius too fragile for semi-finishing?

A: The 02 radius is specifically for finishing. For semi-finishing or heavier cuts, the 0.4mm (04) or 0.8mm (08) versions would be better suited to handle the cutting forces.

Q: Which tool holders fit the CCMT09 size?

A: These fit any standard **SCLCR09** or **SCLCR3/8** turning holders and boring bars.

Expert Tip: Cermet vs. Carbide

When precision machining demands the best possible surface roughness (Ra), Cermet (NS9530) is the winner. It provides higher thermal stability at high speeds, ensuring your dimensions stay consistent throughout the batch while offering a significantly longer tool life for finishing passes.

© Technical Content by cnchome-beyond.com - Japan Tooling Excellence

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.