Tungaloy CCMT09T308-PS T9115 CVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy CCMT09T308-PS T9115 CVD Coated Carbide Turning Insert for Steel

$46.30 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy CCMT09T308-PS T9115 Turning Insert

High-Speed Steel Machining | Premium T9115 CVD Grade | PS Stable Finishing

Why is the CCMT09T308-PS T9115 perfect for high-speed steel turning?

The Tungaloy CCMT09T308-PS T9115 is a high-performance CVD coated carbide turning insert specifically engineered for finishing and semi-finishing operations in steel. Featuring the flagship T9115 grade, this insert provides exceptional wear resistance and thermal stability during high-speed CNC machining. The PS-style chipbreaker is designed for light-to-medium finishing, offering superior chip control. With a robust 0.8mm corner radius, it provides increased edge strength and stability compared to smaller radii. Made in Japan, this indexable turning tool is the professional choice for maintaining tight tolerances and extending tool life in precision machining environments.

How do I decode the CCMT09T308-PS model identification?

C
80° Rhombic
C
7° Clearance
M
M Tolerance
T
Hole Type
09
9.5mm Edge
T3
3.97mm Thick
08
0.8mm Radius
PS
Chipbreaker

What is the Imperial equivalent of CCMT09T308?

Standard Type Model Designation Corner Radius (RE)
Metric Standard CCMT09T308-PS 0.8 mm
Imperial Standard CCMT32.52-PS 1/32 inch
Inscribed Circle (IC) 9.525 mm 3/8 inch

How does the T9115 grade improve metal removal rates?

The T9115 grade is a flagship Tungaloy CVD coating designed for stable and efficient steel turning. It uses a specialized multi-layer alumina coating that provides a high-heat barrier, allowing for increased cutting speeds without edge deformation. This long-tail keywords industry favorite ensures that your CNC machining operations stay productive for longer periods with minimal insert changes. Compared to general grades, T9115 is superior for continuous cutting in precision machining where thermal stability is paramount.

What are the benefits of the PS chipbreaker for stable finishing?

The PS Chipbreaker is specifically ground for finishing and light turning. Its sharp edge and optimized geometry reduce cutting forces, preventing workpiece vibration and ensuring a mirror-like surface finish. When paired with the 0.8mm radius, this indexable turning tool provides the perfect balance of strength and surface quality for semi-finishing tasks.

What are the recommended feeds and speeds for CCMT09T308?

Optimized for P (Steel) Applications:

  • Cutting Speed (Vc): 180 - 350 m/min (590 - 1150 SFM)
  • Feed Rate (f): 0.08 - 0.25 mm/rev
  • Depth of Cut (ap): 0.5 - 2.0 mm

*Pro Tip: For improved surface finish in carbon steel, use the higher range of cutting speeds to avoid built-up edge.*

What do global machinists think of this Tungaloy insert?

⭐⭐⭐⭐⭐ "Extreme durability" - Matthias S., Germany
"T9115 is my go-to for production steel turning. The 0.8mm radius holds up much better on alloy steels than the smaller versions. Very predictable."

⭐⭐⭐⭐⭐ "Great finish on CNC lathes" - Hiroshi K., Japan
"Authentic Tungaloy quality. The PS chipbreaker keeps chips short and controlled. Tool life is significantly better than competitors."

⭐⭐⭐⭐ "Strong and Reliable" - David R., USA
"Consistent performance across all inserts. Pushed the speeds on 4140 steel and the coating didn't flake. Great for semi-finishing passes."

⭐⭐⭐⭐⭐ "Perfect for Production" - Antonio L., Italy
"The CCMT09T308 size is a standard for us. Tungaloy's T9115 grade handles the heat better than anything else we've tried."

⭐⭐⭐⭐⭐ "Original parts, fast delivery" - Sarah J., UK
"Genuine Japanese product. Fits our SCLCR holders perfectly. Excellent service and the finish on the parts is mirror-like."

Technical Support & Common Questions

Q: What tool holder fits this CCMT09T308 insert?

A: It fits any standard **SCLCR09** or **SCLCR3/8** external turning tool holder or boring bar designed for 09T3 (3/8" IC) inserts.

Q: Can I use T9115 for machining stainless steel?

A: While it can cut some stainless, T9115 is optimized for carbon and alloy steels. For dedicated stainless steel turning, Tungaloy’s T6120 or AH725 grades are recommended.

Q: What are the main benefits of the 0.8mm radius (08)?

A: The 0.8mm radius provides much higher edge strength and resistance to chipping, allowing for higher feed rates and more stability in semi-finishing operations.

Expert Machining Tip: CVD vs. PVD

For high-speed steel turning where heat is a major factor, CVD Coated Carbide (T9115) is superior to PVD. Its thicker coating and thermal barrier protect the sharp edge, ensuring consistent tool life even in the most demanding CNC machining environments.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.