Tungaloy DNMG110404-11 NS9530 Cermet Turning Insert for Steel Finishing

$52.87 USD

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Description

Tungaloy DNMG110404-11 NS9530 Turning Insert

High-Gloss Steel Finishing | Premium NS9530 Cermet | Made in Japan

How can I achieve a mirror finish on carbon steel parts?

The Tungaloy DNMG110404-11 NS9530 is a high-performance cermet turning insert specifically designed for the high-speed finishing of steel. Unlike traditional carbide, the NS9530 cermet grade offers exceptional chemical stability and resistance to oxidation, which prevents built-up edge and ensures a high-gloss, "mirror-like" surface finish. The -11 chipbreaker is a specialized geometry that excels in chip control during light depths of cut, providing stable precision machining even at elevated speeds. This Japan-made indexable turning tool features a 0.4mm corner radius, making it the ideal CNC machining choice for tight tolerances and intricate profiles. By integrating this long-tail keywords optimized finishing insert into your production, you can eliminate the need for secondary grinding processes and maximize tool life.

Decoding the DNMG110404-11 Technical Nomenclature

D
55° Rhombic
N
0° Clearance
M
Tolerance
G
Double Sided
11
11.6mm Edge
04
4.76mm Thick
04
0.4mm Radius
-11
Chipbreaker

Technical Specs: Metric vs. Imperial Comparison

ISO Parameter Metric Unit Imperial Designation
ISO Model DNMG110404-11 DNMG331-11
Inscribed Circle (IC) 9.525 mm 3/8 inch
Thickness (S) 4.76 mm 3/16 inch
Corner Radius (RE) 0.4 mm 1/64 inch

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 100 - 300 m/min (Recommended: 200 m/min)
  • Feed Rate (f): 0.05 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Pro Tip: Cermets thrive on speed. Maintain a high Vc to maximize surface gloss and prevent built-up edge.*

Customer Feedback

⭐⭐⭐⭐⭐ "Amazing Surface Finish" - J. Miller, USA
"I used these for the final pass on 1018 steel. The finish is incredible, almost looks like it was polished by hand."

⭐⭐⭐⭐⭐ "Japan Quality Always" - K. Sato, Japan
"Very stable dimensions even after long runs. NS9530 is a very reliable cermet grade for our CNC lathes."

⭐⭐⭐⭐ "Great for Light Finishing" - B. Laurent, France
"Excellent chip breaking at shallow depths. I highly recommend for small precision components."

⭐⭐⭐⭐⭐ "No Built-up Edge" - R. Rossi, Italy
"This cermet insert stays clean. I pushed the speed to 250m/min and it handled it beautifully. Reduced our cycle times significantly."

⭐⭐⭐⭐⭐ "Consistent Performance" - S. Lee, South Korea
"The tolerance on these inserts is very tight. Swapping inserts doesn't change our offset. High efficiency for batch production."

Technical Tooling Q&A

Q: Is cermet better than carbide for finishing?

A: Yes, for light finishing. Cermets (like NS9530) have higher wear resistance and chemical stability, which results in a much better surface finish on steel.

Q: Should I use coolant with this insert?

A: Cermets can be used with or without coolant. However, if using coolant, ensure the flow is consistent to avoid thermal cracking due to heat fluctuations.

Q: What is the benefit of the -11 chipbreaker?

A: The -11 geometry is specifically tuned for light cutting and finishing, ensuring excellent chip control even at low feed rates.

Material Comparison Tip: Cermet vs. CVD Carbide

While CVD Carbide (like T9125) is the workhorse for heavy turning, Cermet (NS9530) is the master of the finishing pass. Cermet provides higher chemical resistance, meaning it won't "weld" to the steel, keeping your part surfaces smooth and shiny.

© Technical Content by cnchome-beyond.com - Japan Tooling Excellence

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.