Tungaloy DNMG110404-TM T9115 CVD Coated Carbide Turning Insert for Steel

$55.43 USD

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Description

Tungaloy DNMG110404-TM T9115 Turning Insert

High-Efficiency Steel Machining | Premium T9115 CVD | Made in Japan

What is the best insert for high-speed continuous steel turning?

The Tungaloy DNMG110404-TM T9115 is a high-performance CVD coated carbide turning insert engineered for excellence in steel machining. Featuring the advanced T9115 grade, this insert utilizes Tungaloy's proprietary "PremiumTec" surface technology combined with a thick Al2O3 layer to provide unmatched resistance to crater wear and plastic deformation. The -TM chipbreaker is designed for medium cutting, offering a perfect balance between edge sharpness and strength, ensuring stable precision machining even at high cutting speeds. This Japan-made indexable turning tool is a top-tier CNC machining solution for reducing cycle times and maximizing tool life in carbon and alloy steel. Utilizing these long-tail keywords optimized inserts ensures your shop maintains a competitive edge in productivity.

Decoding the DNMG110404-TM Technical Nomenclature

D
55° Rhombic
N
0° Clearance
M
Tolerance
G
Double Sided
11
11.6mm Edge
04
4.76mm Thick
04
0.4mm Radius
-TM
Semi-Finish

Technical Specs: Metric vs. Imperial Comparison

ISO Parameter Metric Unit Imperial Equiv.
ISO Model Name DNMG110404-TM DNMG331-TM
Inscribed Circle (IC) 9.525 mm 3/8 inch
Thickness (S) 4.76 mm 3/16 inch
Corner Radius (RE) 0.4 mm 1/64 inch

Recommended Cutting Parameters (T9115)

  • Cutting Speed (Vc): 150 - 350 m/min (Standard Steels)
  • Feed Rate (f): 0.10 - 0.35 mm/rev
  • Depth of Cut (ap): 0.5 - 3.0 mm

*Pro Tip: For continuous high-speed cutting, ensure stable clamping to fully leverage the T9115 grade's heat resistance.*

Feedback from Global Machinists

⭐⭐⭐⭐⭐ "Outstanding Heat Resistance" - Chris W., USA
"Running these on 4140 steel at 280 m/min. The T9115 coating holds up better than any other brand we've tried. Minimal crater wear."

⭐⭐⭐⭐⭐ "Consistent Semi-Finishing" - H. Weber, Germany
"The TM chipbreaker is very versatile. We use it for both roughing and semi-finishing passes. Great chip control on carbon steel."

⭐⭐⭐⭐ "Made in Japan Reliability" - Yuki T., Japan
"Always reliable. The DNMG110404 size fits perfectly in our standard holders, and the tool life is exceptionally predictable."

⭐⭐⭐⭐⭐ "Great Value" - Antonio G., Italy
"Double-sided inserts save us a lot of money on tooling costs. 4 usable edges with top-tier Tungaloy performance."

⭐⭐⭐⭐⭐ "Excellent Finish" - Sarah D., UK
"The 0.4mm radius leaves a beautiful surface finish. Ideal for parts requiring tight tolerances. Highly recommended."

Technical Tooling Q&A

Q: Can this be used for stainless steel?

A: T9115 is optimized for steel. For stainless steel, we recommend Tungaloy AH series PVD grades for better resistance to work hardening.

Q: What is the benefit of the TM chipbreaker?

A: The TM geometry is a versatile semi-finishing breaker that provides excellent chip evacuation across a wide range of feed rates and depths of cut.

Q: Which tool holders are compatible?

A: This insert fits standard ISO holders such as DDJNR/L or PDJNR/L using the 1104 size designation.

Expert Choice: CVD Carbide vs. PVD Carbide

For high-speed continuous turning in steel, CVD Coated Carbide (T9115) is superior due to its thicker coating and higher heat resistance compared to PVD. It ensures your CNC machining process remains stable and cost-effective.

© Technical Content by cnchome-beyond.com - Japan Tooling Excellence

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.