Tungaloy DNMG150404-TS NS9530 Cermet Turning Insert for Steel Finishing

$57.28 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

american expressmasterpaypalvisaapple paygoogle payshopify pay
Order in the next [totalHours] hours %M minutes to get it between and
Description

Tungaloy DNMG150404-TS NS9530 Cermet Insert

Mirror-Finish Excellence | Premium NS9530 Cermet | Made in Japan

How can I get a mirror finish on steel using a CNC lathe?

The Tungaloy DNMG150404-TS NS9530 is a specialized cermet turning insert designed for high-speed finishing of carbon and alloy steels. The NS9530 cermet grade provides superior resistance to built-up edge (BUE) and oxidation, allowing for much higher cutting speeds than traditional carbide. The -TS chipbreaker is specifically engineered for precision finishing, offering excellent chip control at light depths of cut. This Japan-made indexable turning tool is the professional CNC machining choice for those who demand tight tolerances and a brilliant surface shine. By utilizing this long-tail keywords optimized insert, your shop can reduce secondary polishing steps and extend tool life in high-precision cycles.

Decoding the DNMG150404-TS Technical Nomenclature

D
55° Rhombic
N
0° Clearance
M
M-Tolerance
G
Double Sided
15
15.5mm Edge
04
4.76mm Thick
04
0.4mm Radius
-TS
Finishing

Technical Specs: Metric vs. Imperial Comparison

ISO Parameter Metric Unit Imperial Designation
ISO Model Name DNMG150404-TS DNMG431-TS
Inscribed Circle (IC) 12.7 mm 1/2 inch
Thickness (S) 4.76 mm 3/16 inch
Corner Radius (RE) 0.4 mm 1/64 inch

Recommended Cutting Parameters (NS9530)

  • Cutting Speed (Vc): 150 - 350 m/min (Optimal for High-Speed Finishing)
  • Feed Rate (f): 0.05 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Pro Tip: NS9530 works best without heavy shock. Ensure the setup is rigid to maximize the mirror-finish capabilities of the cermet.*

Global Machinist Feedback

⭐⭐⭐⭐⭐ "Mirror Surface" - James H., USA
"The surface Ra on our 1045 steel parts is incredible. The NS9530 grade gives a finish that looks like it was ground. Top-tier cermet."

⭐⭐⭐⭐⭐ "Zero Built-up Edge" - K. Schmidt, Germany
"Even at high speeds, the edge remains clean. This has significantly improved our dimensional consistency on finishing passes."

⭐⭐⭐⭐ "Great Chip Control" - Hiroshi Y., Japan
"The TS breaker is perfect for light cuts. No bird nesting at 0.1mm feed. Very reliable Japan-made quality."

⭐⭐⭐⭐⭐ "Excellent Value" - Fabrizio R., Italy
"Consistent tool life and very high surface quality. Cheaper than grinding for some components!"

⭐⭐⭐⭐⭐ "Highly Recommended" - S. Clarke, UK
"Tungaloy's NS9530 is my go-to for all aesthetic steel parts. Fast shipping and the inserts perform exactly as expected."

Technical Tooling Q&A

Q: Why choose Cermet over Carbide for finishing?

A: Cermet has lower chemical affinity with steel. This means less friction and no built-up edge, which is the secret to achieving a mirror-like surface finish.

Q: What is the maximum depth of cut for the TS breaker?

A: The TS is a finishing breaker. It performs best between 0.2mm and 1.5mm. For roughing, a -TM or -TH breaker in carbide is recommended.

Q: Is this insert suitable for interrupted cuts?

A: Cermet is more brittle than carbide. While NS9530 is quite tough, it is best suited for continuous finishing cuts rather than heavy interruptions.

Expert Comparison: Cermet vs. Carbide

In precision machining, NS9530 Cermet provides the aesthetic edge. While CVD Coated Carbide excels at strength and roughing, Cermet is the master of high-speed surface integrity. Protect your indexable turning tool by reserving this grade for final aesthetic passes.

© Technical Content by cnchome-beyond.com - Japan Tooling Excellence

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.